Conair UGR003/0800 manual Preparing for Installation

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PREPARING FOR INSTALLATION

Plan the location. Make sure the area where the robot is installed has the following:

●A grounded power source. Check the robot’s serial tag for the correct amps, voltage, phase, and cycle. All wiring should be completed by qualified personnel and comply with your region’s electrical codes.

●Air pressure source. The robot requires a working pressure of 80 PSI and a maximum pressure of 100 PSI for gripping and vacuum release.

●Clearance for safe operation and maintenance. Make sure there is enough clearance around the robot for movement, maintenance and servicing. Be sure the robot has proper clearance to avoid structures, utilities, overhead cranes, material hoppers and loading pipes, as well as other machines and equipment. Be sure that the maximum envelope is clearly marked and protected from entry by personnel during operation. The maxi- mum envelope is the volume of space encompassing the maximum designed movement of ALL robot parts, including the end of arm tooling, work piece and attachments.

Perform the installation in the following order:

❒Prepare the platen.

❒Move the robot into position on the platen and attach.

❒Connect the robot cables.

❒Adjust the grip and strip movement WITHOUT air pressure (manually move the arm).

❒Attach air line and apply pressure.

❒Make adjustments to the robot (grip, speed, etc.)

❒Run robot in manual mode, making any adjustments needed to prevent damage to the robot, mold machine, and parts. Check interface to assure that mold machine does not close on robot arm.

❒Run robot in automatic mode. Do this step only after robot has been thoroughly tested in the manual mode to prevent damage to equipment and parts.

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INSTALLATION

UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewOptional Equipment Extended strip strokeEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotCheck to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Open the mold Hold the main arm and loosen the arm height Setting Gripper PositionTighten the adjustment screws on the block Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Hand Control Features Before StartingStarting the Robot Stopping the RobotEmergency Stopping Viewing Information GripsOperating Manually Starting Automatic Operation Use the Up and Down arrows Choosing the MoldPress the Program button Press the Enter buttonProgramming Motion Sequence Press Stop buttonPress Program button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonChoose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Monitoring INPUT/OUTPUT InputsPress the Time button Setting Timer ValuesEnter the new timer value Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Restarting Automatic Operation Answering AN AlarmOpen the safety door and verify that there is Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B