Conair UGR003/0800 manual Hand Control Features, Before Starting

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HAND CONTROL FEATURES

The robot control has several features that allow you to input setup information, monitor cutting process, and view errors.

Emergency Stop

press to immediately stop the robot.

LED display

shows setup, process and error information

Stop button

use during normal routine operations to stop the robot.

Numeric keypad

lets you enter num- bers into the control and save them.

On/Off button

slide up and down to use or not use the robot.

Auto Recycle button

puts the robot into automatic operation

Program buttons

press to enter pro- gramming information.

Control buttons

use to move the robot arm and grip.

BEFORE STARTING

Before you start daily operation of the robot, perform preven- tative maintenance. This incudes daily, weekly, monthly and semi-annual maintenance. Maintenance procedures are described in the Maintenance section of this User’s Guide.

WARNING: Be sure that power to the robot is disconnected and locked out when doing any maintenance on it. Follow all safety rules when performing any maintenance on this equipment.

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OPERATION

UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction Your Responsibility AS a User Purpose User GuideHOW the User Guide is Organized Read this SO no ONE Gets Hurt Page Description Typical Applications What isROBOT? HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewEnd-of-arm tooling Optional EquipmentExtended strip stroke Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotPlug the hand-held control into the control Check to see what the power output is fromConnect the SPI connector cable into Setting Gripper Position Tighten the adjustment screws on the blockOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Press the Auto/Recycle button Automatic TestingPress the Stop button Page Operation Hand Control Features Before StartingEmergency Stopping Starting the RobotStopping the Robot Viewing Information GripsOperating Manually Starting Automatic Operation Choosing the Mold Press the Program buttonUse the Up and Down arrows Press the Enter buttonPress Program button Programming Motion SequencePress Stop button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonPress the Stop button to continue Choose the function and settings you wantUse the right arrow to choose the setting Monitoring INPUT/OUTPUT InputsSetting Timer Values Enter the new timer valuePress the Time button Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Answering AN Alarm Open the safety door and verify that there isRestarting Automatic Operation Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting FEW Words of Caution Identifying Cause of a ProblemBefore Beginning Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect From outside the United States, call WE’RE Here to Help HOW to Contact Customer ServiceBefore YOU Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B