Conair UGR003/0800 manual Monthly

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❒Checking angle of rotation

Check for correct angle of rotation of the arm. Adjust as necessary.

❒Checking timer settings

Check that settings have not changed. Adjust as need- ed.

❒Verifying sequence

Check that robot is performing the correct sequences. Correct as needed.

●Monthly

❒Inspecting the filter regulator

Check that the filter regulator is set at the correct pres- sure. Check the filter and clean or replace it as needed.

❒Checking the solenoid valves

Check that the solenoid valves are working properly. Replace as needed.

❒Inspecting the gripper for wear

Check the gripper fingers for wear. Replace as needed.

❒Checking the exhaust filter

Check the filter and clean or replace it as needed.

❒Examining the suction cups

Inspect the suction cups and replace if worn or dam- aged.

❒Inspecting electrical terminals

Check all electrical terminals for tightness; adjust as needed. See Checking Electrical Connections, in the Maintenance section.

❒Checking all electrical cables

Inspect all electrical cables for cuts and abrasions. Replace as needed.

❒Inspecting hand pendant display

Check to make sure no LCD display is functioning correctly. Replace as needed.

PREVENTATIVE

MAINTENANCE

SCHEDULE

UGR003/0900

UCR-150L Robot

MAINTENANCE 5-5

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Contents UCR-150L Robot Date Document Number Introduction Table of ContentsMaintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications Robot Works HOWWrist flip cylinder Robot FeaturesFront view Side view SpecificationsOptional Equipment Extended strip strokeEnd-of-arm tooling Installation Remove all packing material Unpacking the BoxesInstallation Preparing for Installation Mounting pattern for the UCR-150L Robot Preparing the PlatenPositioning the Robot Connecting the RobotCheck to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Set the gripper height to the sprue Setting Gripper PositionTighten the adjustment screws on the block Open the mold Hold the main arm and loosen the arm heightSetting Strip Positions Adjusting Sprue Verification Switch Connecting AIR PressureAdjusting the Speed Verifying motion controls permissives Verifying Electrical InterfaceMold Full Open Verifying the InputsManual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Before Starting Hand Control FeaturesStarting the Robot Stopping the RobotEmergency Stopping Grips Viewing InformationOperating Manually Starting Automatic Operation Press the Enter button Choosing the MoldPress the Program button Use the Up and Down arrowsProgramming Motion Sequence Press Stop buttonPress Program button Continue to move through the motion Use the Forward arrowPress the Function button Programming HOME, Grip Vacuum PositionsChoose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Inputs Monitoring INPUT/OUTPUTPress the Forward button Setting Timer ValuesEnter the new timer value Press the Time buttonTimer Setting Description LCD Displays Choosing Timer SettingsAdjusting Traverse Movement Use the Motion Control buttons Answering AN AlarmOpen the safety door and verify that there is Restarting Automatic OperationMaintenance Maintenance Features Maintenance Daily Preventative Maintenance ScheduleMonthly Checking Electrical Connections Be sure the main power is disconnectedTroubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Robot Does not Cycle Symptom Possible cause SolutionMold is Not Working Properly Safety interlock is on. Check the output and wiringARM is Not Working Properly Strip Motion Is not Working Horizontal Motion There is noGripper does not work Gripper Does not WorkThere is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B