Conair UGR003/0800 manual How, Robot Works

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Choose Conair UCR-150L Robot when you want a low cost,	LIMITATIONS
easily maintained robot. The UCR-150L Robot has a long ver-	LIMITATIONS
tical stoke (950 mm) that allows easy adjustment to an injec-
tion mold machine. The robot does not have a swing in/swing
out movement; rather it transverses the beam. Maximum pay-
load with standard gripper is 4.4 lb. (2 Kg), and without grip-
per, 6.6 lb. (3 Kg).

The UCR-150L Robot exchanges signals via the SPI interface on the mold machine. The hand control provides the buttons for controlling and monitoring the robot. From the hand con- trol you can:

●monitor the input/output status

●set and adjust cycle timers in both manual and automatic mode

●adjust mode

●operate/stop the robot manually

●operate the robot automatically

●store programs

The robot receives the signal from the mold machine to remove the sprue/part. The robot arm moves into the mold area, grips the part, raises out of the mold and places the part in a specific location. The robot sends a signal to the mold machine to begin the next cycle. Each robot is equipped with a part verification switch to stop the molding machine if a sprue/part is missed.

HOW THE

UCR-150L

ROBOT WORKS

UGR003/0900

UCR-150L Robot

DESCRIPTION 2-3

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Contents UCR-150L Robot Date Document Number Introduction Table of ContentsMaintenance Introduction Your Responsibility AS a User Purpose User GuideHOW the User Guide is Organized Read this SO no ONE Gets Hurt Page Description Typical Applications What isROBOT? Robot Works HOWWrist flip cylinder Robot FeaturesFront view Side view SpecificationsEnd-of-arm tooling Optional EquipmentExtended strip stroke Installation Remove all packing material Unpacking the BoxesInstallation Preparing for Installation Mounting pattern for the UCR-150L Robot Preparing the PlatenPositioning the Robot Connecting the RobotPlug the hand-held control into the control Check to see what the power output is fromConnect the SPI connector cable into Set the gripper height to the sprue Setting Gripper PositionTighten the adjustment screws on the block Open the mold Hold the main arm and loosen the arm heightSetting Strip Positions Adjusting Sprue Verification Switch Connecting AIR PressureAdjusting the Speed Verifying motion controls permissives Verifying Electrical InterfaceMold Full Open Verifying the InputsManual Testing Press the Auto/Recycle button Automatic TestingPress the Stop button Page Operation Before Starting Hand Control FeaturesEmergency Stopping Starting the RobotStopping the Robot Grips Viewing InformationOperating Manually Starting Automatic Operation Press the Enter button Choosing the MoldPress the Program button Use the Up and Down arrowsPress Program button Programming Motion SequencePress Stop button Continue to move through the motion Use the Forward arrowPress the Function button Programming HOME, Grip Vacuum PositionsPress the Stop button to continue Choose the function and settings you wantUse the right arrow to choose the setting Inputs Monitoring INPUT/OUTPUTPress the Forward button Setting Timer ValuesEnter the new timer value Press the Time buttonTimer Setting Description LCD Displays Choosing Timer SettingsAdjusting Traverse Movement Use the Motion Control buttons Answering AN AlarmOpen the safety door and verify that there is Restarting Automatic OperationMaintenance Maintenance Features Maintenance Daily Preventative Maintenance ScheduleMonthly Checking Electrical Connections Be sure the main power is disconnectedTroubleshooting FEW Words of Caution Identifying Cause of a ProblemBefore Beginning Error Display Area of problem Robot Does not Cycle Symptom Possible cause SolutionMold is Not Working Properly Safety interlock is on. Check the output and wiringARM is Not Working Properly Strip Motion Is not Working Horizontal Motion There is noGripper does not work Gripper Does not WorkThere is no vac Air pressure is incor Uum Rect From outside the United States, call WE’RE Here to Help HOW to Contact Customer ServiceBefore YOU Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B