Conair UGR003/0800 manual Mold is Not Working Properly

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The common problems you will see with the mold are that it will not close or it will not open. You need to check settings and electrical connections.

THE MOLD IS

NOT WORKING

PROPERLY

Symptom Possible cause Solution

◆The mold does not close.

◆The mold does not open.

The arm is not in the full Check the Arm Up (LS-3) and

up position, or at the Swing Outward End (LS-1)

swing outward end. switches and adjust as needed.

The safety interlock is on. Check the output and wiring.

The part verification sig- Check that the part verification

nal is not working. is on. Replace the switch if necessary.

The optional cycle start	Check the output and wiring.
signal is not working.

The arm is not in the full Check the Arm Up (LS-3) and

up position, or at the Swing Outward End (LS-1)

swing outward end. switches and adjust as needed.

The safety interlock is on. Check the output and wiring.

UGR003/0900

UCR-150L Robot

TROUBLESHOOTING 6-5

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Contents UCR-150L Robot Date Document Number Introduction Table of ContentsMaintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications Robot Works HOWWrist flip cylinder Robot FeaturesFront view Side view SpecificationsOptional Equipment Extended strip strokeEnd-of-arm tooling Installation Remove all packing material Unpacking the BoxesInstallation Preparing for Installation Mounting pattern for the UCR-150L Robot Preparing the PlatenPositioning the Robot Connecting the RobotCheck to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Tighten the adjustment screws on the block Setting Gripper PositionOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprueSetting Strip Positions Adjusting Sprue Verification Switch Connecting AIR PressureAdjusting the Speed Verifying motion controls permissives Verifying Electrical InterfaceMold Full Open Verifying the InputsManual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Before Starting Hand Control FeaturesStarting the Robot Stopping the RobotEmergency Stopping Grips Viewing InformationOperating Manually Starting Automatic Operation Press the Program button Choosing the MoldUse the Up and Down arrows Press the Enter buttonProgramming Motion Sequence Press Stop buttonPress Program button Continue to move through the motion Use the Forward arrowPress the Function button Programming HOME, Grip Vacuum PositionsChoose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Inputs Monitoring INPUT/OUTPUTEnter the new timer value Setting Timer ValuesPress the Time button Press the Forward buttonTimer Setting Description LCD Displays Choosing Timer SettingsAdjusting Traverse Movement Open the safety door and verify that there is Answering AN AlarmRestarting Automatic Operation Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Daily Preventative Maintenance ScheduleMonthly Checking Electrical Connections Be sure the main power is disconnectedTroubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Robot Does not Cycle Symptom Possible cause SolutionMold is Not Working Properly Safety interlock is on. Check the output and wiringARM is Not Working Properly Strip Motion Is not Working Horizontal Motion There is noGripper does not work Gripper Does not WorkThere is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B