Conair UGR003/0800 manual Troubleshooting

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TROUBLESHOOTING

●Before Beginning . . . . . . . . . . . .6-2

●A Few Words of Caution . . . . . .6-2

●Identifying the

Cause of a Problem . . . . . . . . .6-2

●Answering an Alarm . . . . . . . . .6-3

●The Robot Does Not Cycle . . . .6-4

●The Mold is Not

Working Properly . . . . . . . . . . .6-5

●The Arm is Not

Working Properly . . . . . . . . . . .6-6

●The Strip Motion is Not

Working . . . . . . . . . . . . . . . . .6-7

●There is No Horizontal

Motion . . . . . . . . . . . . . . . . . . .6-8

●The Gripper Does Not Work . . . .6-9

●There is No Vacuum . . . . . . . . .6-10

UGR003/0900

UCR-150L Robot

6-1

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Contents UCR-150L Robot Date Document Number Introduction Table of ContentsMaintenance Introduction Your Responsibility AS a User Purpose User GuideHOW the User Guide is Organized Read this SO no ONE Gets Hurt Page Description Typical Applications What isROBOT? Robot Works HOWWrist flip cylinder Robot FeaturesFront view Side view SpecificationsEnd-of-arm tooling Optional EquipmentExtended strip stroke Installation Remove all packing material Unpacking the BoxesInstallation Preparing for Installation Mounting pattern for the UCR-150L Robot Preparing the PlatenPositioning the Robot Connecting the RobotPlug the hand-held control into the control Check to see what the power output is fromConnect the SPI connector cable into Tighten the adjustment screws on the block Setting Gripper PositionOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprueSetting Strip Positions Adjusting Sprue Verification Switch Connecting AIR PressureAdjusting the Speed Verifying motion controls permissives Verifying Electrical InterfaceMold Full Open Verifying the InputsManual Testing Press the Auto/Recycle button Automatic TestingPress the Stop button Page Operation Before Starting Hand Control FeaturesEmergency Stopping Starting the RobotStopping the Robot Grips Viewing InformationOperating Manually Starting Automatic Operation Press the Program button Choosing the MoldUse the Up and Down arrows Press the Enter buttonPress Program button Programming Motion SequencePress Stop button Continue to move through the motion Use the Forward arrowPress the Function button Programming HOME, Grip Vacuum PositionsPress the Stop button to continue Choose the function and settings you wantUse the right arrow to choose the setting Inputs Monitoring INPUT/OUTPUTEnter the new timer value Setting Timer ValuesPress the Time button Press the Forward buttonTimer Setting Description LCD Displays Choosing Timer SettingsAdjusting Traverse Movement Open the safety door and verify that there is Answering AN AlarmRestarting Automatic Operation Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Daily Preventative Maintenance ScheduleMonthly Checking Electrical Connections Be sure the main power is disconnectedTroubleshooting FEW Words of Caution Identifying Cause of a ProblemBefore Beginning Error Display Area of problem Robot Does not Cycle Symptom Possible cause SolutionMold is Not Working Properly Safety interlock is on. Check the output and wiringARM is Not Working Properly Strip Motion Is not Working Horizontal Motion There is noGripper does not work Gripper Does not WorkThere is no vac Air pressure is incor Uum Rect From outside the United States, call WE’RE Here to Help HOW to Contact Customer ServiceBefore YOU Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B