Conair UGR003/0800 manual WE’RE Here to Help HOW to Contact Customer Service, Before YOU

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Conair has made the largest investment in customer support in the plastics industry. Our service experts are available to help with any problem you might have installing and operating your equipment. Your Conair sales representative also can help analyze the nature of your problem, assuring that it did not result from misapplication or improper use.

To contact Customer Service personnel, call:

From outside the United States, call: 814-437-6861

You can commission Conair service personnel to provide on- site service by contacting the Customer Service Department. Standard rates include an on-site hourly rate, with a one-day minimum plus expenses.

WE’RE HERE TO HELP

HOW TO

CONTACT

CUSTOMER

SERVICE

If you do have a problem, please complete the following checklist before calling Conair:

❒Make sure you have all model, serial and parts list numbers for your particular equipment. Service personnel will need this information to assist you.

❒Make sure power is supplied to the equipment.

❒Make sure that all connectors and wires within and between the robot and related components have been installed cor- rectly.

❒Check the troubleshooting guide of this manual for a solu- tion.

❒Thoroughly examine the instruction manual(s) for associat- ed equipment, especially controls. Each manual may have its own troubleshooting guide to help you.

❒Check that the equipment has been operated as described in this manual.

❒Check accompanying schematic drawings for information on special considerations.

BEFORE YOU

CALL ...

Additional manuals and prints for your Conair equipment may be ordered through the Customer Service or Parts Departments for a nominal fee.

UGR003/0900

CUSTOMER SERVICE

APPENDIX A-1

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Contents UCR-150L Robot Date Document Number Introduction Table of ContentsMaintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications Robot Works HOWWrist flip cylinder Robot FeaturesFront view Side view SpecificationsOptional Equipment Extended strip strokeEnd-of-arm tooling Installation Remove all packing material Unpacking the BoxesInstallation Preparing for Installation Mounting pattern for the UCR-150L Robot Preparing the PlatenPositioning the Robot Connecting the RobotCheck to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Set the gripper height to the sprue Setting Gripper PositionTighten the adjustment screws on the block Open the mold Hold the main arm and loosen the arm heightSetting Strip Positions Adjusting Sprue Verification Switch Connecting AIR PressureAdjusting the Speed Verifying motion controls permissives Verifying Electrical InterfaceMold Full Open Verifying the InputsManual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Before Starting Hand Control FeaturesStarting the Robot Stopping the RobotEmergency Stopping Grips Viewing InformationOperating Manually Starting Automatic Operation Press the Enter button Choosing the MoldPress the Program button Use the Up and Down arrowsProgramming Motion Sequence Press Stop buttonPress Program button Continue to move through the motion Use the Forward arrowPress the Function button Programming HOME, Grip Vacuum PositionsChoose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Inputs Monitoring INPUT/OUTPUTPress the Forward button Setting Timer ValuesEnter the new timer value Press the Time buttonTimer Setting Description LCD Displays Choosing Timer SettingsAdjusting Traverse Movement Use the Motion Control buttons Answering AN AlarmOpen the safety door and verify that there is Restarting Automatic OperationMaintenance Maintenance Features Maintenance Daily Preventative Maintenance ScheduleMonthly Checking Electrical Connections Be sure the main power is disconnectedTroubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Robot Does not Cycle Symptom Possible cause SolutionMold is Not Working Properly Safety interlock is on. Check the output and wiringARM is Not Working Properly Strip Motion Is not Working Horizontal Motion There is noGripper does not work Gripper Does not WorkThere is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B