Conair UGR003/0800 manual Purpose User Guide, HOW the User Guide is Organized

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PURPOSE OF

THE USER

GUIDE

This User Guide describes the Conair UCR-150L Robot with the PC-E IV control, and explains step-by-step how to install, operate, maintain and repair this equipment.

Before installing this product, please take a few moments to read the User Guide and review the diagrams and safety infor- mation in the instruction packet. You also should review man- uals covering associated equipment in your system. This review won’t take long, and it could save you valuable instal- lation and operating time later.

HOW THE USER

GUIDE IS

ORGANIZED

Symbols have been used to help organize the User Guide and call your attention to important information regarding safe installation and operation.

 

Symbols within triangles warn of conditions that could

 

be hazardous to users or could damage equipment.

 

Read and take precautions before proceeding.

 

Numbers within shaded squares indicate tasks or steps

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to be performed by the user.

A diamond indicates the equipment’s response to an action performed by the user.

An open box marks items in a checklist.

A shaded circle marks items in a list.

YOUR

RESPONSIBILITY

AS A USER

You must be familiar with all safety procedures concerning installation, operation and maintenance of this equipment. Responsible safety procedures include:

Thorough review of this User Guide, paying particular attention to hazard warnings, appendices and related dia- grams.

Thorough review of the equipment itself, with careful attention to voltage sources, intended use and warning labels.

Thorough review of instruction manuals for associated equipment.

Step-by-step adherence to instructions outlined in this User Guide.

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INTRODUCTION

UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewOptional Equipment Extended strip strokeEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotCheck to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Open the mold Hold the main arm and loosen the arm height Setting Gripper PositionTighten the adjustment screws on the block Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Hand Control Features Before StartingStarting the Robot Stopping the RobotEmergency Stopping Viewing Information GripsOperating Manually Starting Automatic Operation Use the Up and Down arrows Choosing the MoldPress the Program button Press the Enter buttonProgramming Motion Sequence Press Stop buttonPress Program button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonChoose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Monitoring INPUT/OUTPUT InputsPress the Time button Setting Timer ValuesEnter the new timer value Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Restarting Automatic Operation Answering AN AlarmOpen the safety door and verify that there is Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B