Conair UGR003/0800 manual Checking Electrical Connections, Be sure the main power is disconnected

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CHECKING

ELECTRICAL

CONNECTIONS

Electrical Diagrams are in the Appendix.

WARNING: Electrical hazard

Before performing any work on this product, disconnect and lock out electrical power sources to prevent injury from unexpected ener- gization or start-up.

WARNING: Improper installation, oper- ation, or servicing may result in equipment damage or personal injury. This equipment should only be installed, adjust- ed, and serviced by qualified technical person- nel who are familiar with the construction, oper- ation, and potential hazards of this type of machine.

All wiring, disconnects, and fuses should be installed by qualified electrical technicians in accordance with electrical codes in your region. Always maintain a safe ground. Do not operate the equipment at power levels other than what is specified on the machine serial tag and data plate.

1 Be sure the main power is disconnected

and the robot is locked out. Always disconnect and lock out the main power source before opening the unit or ser- vicing.

2 Open the electrical enclosure.

3 Inspect all wires and connections.

Look for loose wires, burned contacts, and signs of over- heated wires. Have a qualified electrician make any nec- essary repairs or replacements.

4 Close the electrical enclosure door.

5 Inspect the exterior power cords.

Cords should not be crimped, exposed, or rubbing against the frame. If the interface cable or hand pendant cable runs along the floor, make sure it is not positioned where it could rest in pooling water or could be run over and cut by wheels or casters.

5-6

MAINTENANCE

UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction HOW the User Guide is Organized Purpose User GuideYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description ROBOT? What isTypical Applications HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewExtended strip stroke Optional EquipmentEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotConnect the SPI connector cable into Check to see what the power output is fromPlug the hand-held control into the control Setting Gripper Position Tighten the adjustment screws on the blockOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Press the Stop button Automatic TestingPress the Auto/Recycle button Page Operation Hand Control Features Before StartingStopping the Robot Starting the RobotEmergency Stopping Viewing Information GripsOperating Manually Starting Automatic Operation Choosing the Mold Press the Program buttonUse the Up and Down arrows Press the Enter buttonPress Stop button Programming Motion SequencePress Program button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonUse the right arrow to choose the setting Choose the function and settings you wantPress the Stop button to continue Monitoring INPUT/OUTPUT InputsSetting Timer Values Enter the new timer valuePress the Time button Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Answering AN Alarm Open the safety door and verify that there isRestarting Automatic Operation Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting Before Beginning Identifying Cause of a ProblemFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect Before YOU WE’RE Here to Help HOW to Contact Customer ServiceFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B