Conair UGR003/0800 manual Manual Testing

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MANUAL TESTING

In manual mode you can operate the robot manually using the control buttons. To operate the robot manually:

1 Make sure the robot is stopped

and the mold is fully opened. Press the Stop but- ton and verify the control displays Stop Mode.

2 Press the Manual button. The LCD displays:

The robot is now in manual mode and can be operated using the motion control buttons on the control.

Up/Down button

This button moves the main arm up and down vertically (extends and retracts). Press once to extend the arm; press again to retract. The grip- per can grip in the down position, but does not grip in the up position.

Swing button

Use this button to move the arm horizontally inward and outward. The arm can traverse from the up, forward, and backward positions, but not from the down position.

Forward Strip/Backward Strip button

Press the button to strip forward; press again to strip backward.

Grip (On/Off) button

Press the Grip button to manually grip a part/sprue. Press again to release the part. The Grip button only grips the sprue when the arm is inside the mold and in the lowest position.

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INSTALLATION

UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction HOW the User Guide is Organized Purpose User GuideYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description ROBOT? What isTypical Applications HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewExtended strip stroke Optional EquipmentEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotConnect the SPI connector cable into Check to see what the power output is fromPlug the hand-held control into the control Setting Gripper Position Tighten the adjustment screws on the blockOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Press the Stop button Automatic TestingPress the Auto/Recycle button Page Operation Hand Control Features Before StartingStopping the Robot Starting the RobotEmergency Stopping Viewing Information GripsOperating Manually Starting Automatic Operation Choosing the Mold Press the Program buttonUse the Up and Down arrows Press the Enter buttonPress Stop button Programming Motion SequencePress Program button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonUse the right arrow to choose the setting Choose the function and settings you wantPress the Stop button to continue Monitoring INPUT/OUTPUT InputsSetting Timer Values Enter the new timer valuePress the Time button Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Answering AN Alarm Open the safety door and verify that there isRestarting Automatic Operation Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting Before Beginning Identifying Cause of a ProblemFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect Before YOU WE’RE Here to Help HOW to Contact Customer ServiceFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B