Conair UGR003/0800 manual Preventative Maintenance Schedule, Daily

Page 50

PREVENTATIVE

MAINTENANCE

SCHEDULE

To maintain the best performance, follow this maintenance schedule.

●Daily

❒Inspecting filter regulator unit

Check the bowl for water and contamination and for correct pressure.

❒Checking hoses and cables

Check for kinks, cuts, and tears. Replace as needed.

❒Inspecting shock absorbers and cushions Make sure they are operating smoothly.

❒Checking gripper return spring

Check that the gripper return spring is operating prop- erly.

❒Checking residue buildup

Inspect the shafts and gripper for buildup of plastic residue. Clean as necessary.

❒Checking interlock functions

Make sure the interlock functions are working proper- ly.

❒Checking part verification

Check that the parts verification is working properly.

●Weekly, or as often as needed.

❒Inspecting fittings and mounting hardware Check all fittings, screws, and component mounting hardware for tightness. Tighten as needed.

❒Checking gripper mounting screw

Check the gripper mounting screw for tightness. Tighten as needed.

❒Inspecting grease fittings

Check grease fittings and grease with lithium soap grease No. 1 or 2, as needed.

❒Checking the safety latch cylinder

Make sure the safety latch cylinder is working proper- ly.

❒Testing the Emergency Stop button

Verify that the emergency stop works properly.

5-4

MAINTENANCE

UCR-150L Robot

UGR003/0900

Image 50

Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction Your Responsibility AS a User Purpose User GuideHOW the User Guide is Organized Read this SO no ONE Gets Hurt Page Description Typical Applications What isROBOT? HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewEnd-of-arm tooling Optional EquipmentExtended strip stroke Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotPlug the hand-held control into the control Check to see what the power output is fromConnect the SPI connector cable into Open the mold Hold the main arm and loosen the arm height Setting Gripper PositionTighten the adjustment screws on the block Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Press the Auto/Recycle button Automatic TestingPress the Stop button Page Operation Hand Control Features Before StartingEmergency Stopping Starting the RobotStopping the Robot Viewing Information GripsOperating Manually Starting Automatic Operation Use the Up and Down arrows Choosing the MoldPress the Program button Press the Enter buttonPress Program button Programming Motion SequencePress Stop button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonPress the Stop button to continue Choose the function and settings you wantUse the right arrow to choose the setting Monitoring INPUT/OUTPUT InputsPress the Time button Setting Timer ValuesEnter the new timer value Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Restarting Automatic Operation Answering AN AlarmOpen the safety door and verify that there is Use the Motion Control buttons Maintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting FEW Words of Caution Identifying Cause of a ProblemBefore Beginning Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect From outside the United States, call WE’RE Here to Help HOW to Contact Customer ServiceBefore YOU Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B