Dukane iQ Series user manual Health and Safety

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Section 2 – Health & Safety

SECTION 2

Health and Safety

General Considerations . . . . . . . . . . . . . . . 7

Plastics Health Notice . . . . . . . . . . . . . . . . 7

Electrical Safety . . . . . . . . . . . . . . . . . . 8

Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank Drawings and Tables General User InformationRead This Manual First Hand Probes Key FeaturesSystem Overview GeneratorHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsInternational Power Grounding Electrical SafetyDomestic Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank RFI Grounding UnpackingPlacing AC Power Inlet Connecting Cables Quick Start GuideUltrasound Output Power Cords200/240 Volt Systems Pin 0V Output Common Pin 1 End of Weld AlarmPin 2 Any Fault Alarm System Outputs Optional ConnectionsControls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview System LCD Display Power Bar GraphArrow Keys + and KeysStopping a Weld Cycle Start-up SequenceStarting a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsTime key Navigate to Time ModeNavigating to Manual Mode Navigating Through the ModesKey Navigate to Energy ModeHold Amplitude AdjustmentSystem Information System Information Hardware Settings, AdvancedHardware Settings Free Run Frequency Advanced Settings40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelInconsistent Welds Welding ProblemsWeak Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01