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iQ Series, Ultrasonic Hand Held Systems User’s Manual

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Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Revision Revision HistorySummary Date This page intentionally left blank Contents This page intentionally left blank Section IntroductionThis page intentionally left blank Read This Manual First General User InformationDrawings and Tables Generator Key FeaturesSystem Overview Hand ProbesHealth and Safety This page intentionally left blank General Considerations Plastics Health NoticeDomestic Power Grounding Electrical SafetyInternational Power Grounding Installation Unpacking Placing RFI Grounding Connnecting CablesThis page intentionally left blank Placing UnpackingRFI Grounding Connecting Cables Quick Start Guide AC Power Inlet200/240 Volt Systems Power CordsUltrasound Output System Outputs Optional Connections Pin 1 End of Weld AlarmPin 2 Any Fault Alarm Pin 0V Output CommonControls This page intentionally left blank Front Panel Overview Power Switch/Circuit BreakerControl Keys + and Keys Power Bar GraphArrow Keys System LCD DisplayStarting a Weld Cycle Start-up SequenceStopping a Weld Cycle LCD Display Overview Manual WeldProcess Control Settings Setup MaintenanceThis page intentionally left blank Process Controller Settings Select the Welding ModeNavigating Through the Modes Navigate to Time ModeNavigating to Manual Mode Time keyNavigate to Energy Mode KeyAmplitude Adjustment HoldHardware Settings System Information Hardware Settings, AdvancedSystem Information Advanced Settings Free Run Frequency40 % Introduction Setup MaintenanceNavigating Selecting a Setup Saving the Current SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Operating Notes Ultrasonic Probe OverviewCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Stack Assembly Attaching a Replaceable Tip to a HornAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster How to Tell the Booster Input End from the Output Booster NotesTroubleshooting This page intentionally left blank System Power Output Level No Ultrasonic OutputWeak Welds Welding ProblemsInconsistent Welds Pop-up Fault Status Screens Generator Fault Status Screens Manual ModeProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank IQ Hand Probe Options Foot Switch Kit Part NoBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Weights Operating EnvironmentAC Power Requirements Regulatory Agency Compliance CE MarkingThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Contacting Dukane Intelligent Assembly SolutionsIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank List of Figures Front PanelList of Tables DescriptionDukane ISO Part No - 577- 01