Dukane iQ Series user manual Ultrasonic Probe Overview, Operating Notes

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Section 6 – Probes and Probe Stacks

Ultrasonic Probe

Overview

The two types of probes used with the iQ Hand Held Systems are shown in Figure 6-1 below.

Operating Notes

Compressed Air Fitting - In continuous duty

operation, it is important to keep the probe cool with compressed air. Use the air fitting to connect the air source to the probe.

See Section 7, Specifications for more detail.

CAUTION

The ultrasonic cable car- ries high electrical current when in operation. Do not nick or cut this cable. If cut, there would be a high potential for electric shock!

NOTE

Compressed air supply: Make sure the air is clean, oil-free, and dry.

Models 41PG40 & 41PG40S

 

 

 

 

 

Hanger

 

 

Compressed Air Fitting

 

 

 

Strain Relief

 

 

Typical Horn Less Tip

U/S Cable

 

 

 

 

 

Trigger

 

 

 

 

Pistol-style Grip

Rear View

 

 

 

Models

41HP40 & 41HP40S

 

 

 

Trigger Actuator

Compressed Air Fitting

 

 

 

Hanger

 

 

 

Strain Relief

 

Typical Horn Less Tip

Hand Grip

U/S Cable

 

 

 

 

 

Rear View

 

Figure 6-1Typical Hand Held Probes

 

 

 

Dukane Manual Part No. 403-577-01

 

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Contents User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank Drawings and Tables General User InformationRead This Manual First System Overview Key FeaturesGenerator Hand ProbesHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsInternational Power Grounding Electrical SafetyDomestic Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank RFI Grounding UnpackingPlacing AC Power Inlet Connecting Cables Quick Start GuideUltrasound Output Power Cords200/240 Volt Systems Pin 2 Any Fault Alarm Pin 1 End of Weld AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview Arrow Keys Power Bar Graph+ and Keys System LCD DisplayStopping a Weld Cycle Start-up SequenceStarting a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsNavigating to Manual Mode Navigate to Time ModeNavigating Through the Modes Time keyKey Navigate to Energy ModeHold Amplitude AdjustmentSystem Information System Information Hardware Settings, AdvancedHardware Settings Free Run Frequency Advanced Settings40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelInconsistent Welds Welding ProblemsWeak Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01