Dukane iQ Series user manual Navigate to Energy Mode, Key

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Section 5 - Process Control Settings

Navigate to Energy Mode

1.Follow the sequence shown in the figures to the right to navigate from Time mode to Energy mode.

In Time mode (Figure 5-5), press the ENERGY key, and the screen as shown in Figure 5-6 appears.

2.The phrase, Enter Changes Mode, means when the ENTER key is pressed, the mode will change. So press the ENTER key, and the Weld by Energy screen seen in Figure 5-6A appears.

3. Use the and the + - keys to move the cursor and to set the digits for the energy you want. See Figure 5-7.

4.Press the ENTER key to accept the energy that has been set. Press the CANCEL key if you decide not to set the energy.

5.If you set the energy level, a maximum weld time needs to be set also. Set a time that is reasonable for your application. [The factory default for this time is 30 seconds (also the maximum).]

The time can not be set below 0.001 second.

Use the and the + - keys to move the cursor and to set the digits for the time you want.

See Figure 5-8.

Weld by Time

Weld Time 0.500 S

Weld Energy 00 J

#2

Figure 5-5Time Weld Mode

ENERGY

key

Weld By Time

Weld By Energy

OFF

Enter Changes Mode

Figure 5-6Navigate to Energy Mode - 1

ENTER key

Weld By Energy

Weld Energy

OFF J

Press Enter To Accept

Press Cancel To Abort

Figure 5-6ANavigate to Energy Mode - 2

Weld By Energy

 

Weld Energy

Set energy

27 J

level.

Press Enter To Accept

 

Press Cancel To Abort

 

Figure 5-7Energy Weld Mode - 1

Weld By Energy

Maximum Weld Time

ENTER key

1.000 S

Figure 5-8Energy Weld Mode - 2

Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Revision Revision HistorySummary Date This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank Read This Manual First General User InformationDrawings and Tables Hand Probes Key FeaturesSystem Overview GeneratorHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsDomestic Power Grounding Electrical SafetyInternational Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank Placing UnpackingRFI Grounding AC Power Inlet Connecting Cables Quick Start Guide200/240 Volt Systems Power CordsUltrasound Output Pin 0V Output Common Pin 1 End of Weld AlarmPin 2 Any Fault Alarm System Outputs Optional ConnectionsControls This page intentionally left blank Front Panel Overview Power Switch/Circuit BreakerControl Keys System LCD Display Power Bar GraphArrow Keys + and KeysStarting a Weld Cycle Start-up SequenceStopping a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsTime key Navigate to Time ModeNavigating to Manual Mode Navigating Through the ModesKey Navigate to Energy ModeHold Amplitude AdjustmentHardware Settings System Information Hardware Settings, AdvancedSystem Information Free Run Frequency Advanced Settings40 % Introduction Setup MaintenanceNavigating Selecting a Setup Saving the Current SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Operating Notes Ultrasonic Probe OverviewCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelWeak Welds Welding ProblemsInconsistent Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank IQ Hand Probe Options Foot Switch Kit Part NoBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Contacting Dukane Intelligent Assembly SolutionsIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01