Dukane iQ Series user manual Revision History, Summary Date

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Revision History

Revision	Revision
Number	Summary	Date

- 00	Original release.	08/01/2008
- 01	Add 20kHz and 30kHz models.	11/12/2009
	Update Pop-up Fault Status Screens.
	Add Trigger by Power feature.
	Add Options section.

Dukane Manual Part No. 403-577-00

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Contents User’s Manual Copyright Revision History RevisionSummary Date This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank General User Information Read This Manual FirstDrawings and Tables Hand Probes Key FeaturesSystem Overview GeneratorHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsElectrical Safety Domestic Power GroundingInternational Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank Unpacking PlacingRFI Grounding AC Power Inlet Connecting Cables Quick Start GuidePower Cords 200/240 Volt SystemsUltrasound Output Pin 0V Output Common Pin 1 End of Weld AlarmPin 2 Any Fault Alarm System Outputs Optional ConnectionsControls This page intentionally left blank Power Switch/Circuit Breaker Front Panel OverviewControl Keys System LCD Display Power Bar GraphArrow Keys + and KeysStart-up Sequence Starting a Weld CycleStopping a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsTime key Navigate to Time ModeNavigating to Manual Mode Navigating Through the ModesKey Navigate to Energy ModeHold Amplitude AdjustmentSystem Information Hardware Settings, Advanced Hardware SettingsSystem Information Free Run Frequency Advanced Settings40 % Setup Maintenance IntroductionNavigating Saving the Current Setup Selecting a SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Ultrasonic Probe Overview Operating NotesCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelWelding Problems Weak WeldsInconsistent Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Foot Switch Kit Part No IQ Hand Probe OptionsBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Intelligent Assembly Solutions Contacting DukaneIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01