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iQ Series, Ultrasonic Hand Held Systems User’s Manual

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Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Revision History Revision Summary Date This page intentionally left blank Contents This page intentionally left blank Section IntroductionThis page intentionally left blank General User Information Read This Manual FirstDrawings and Tables Generator Key FeaturesSystem Overview Hand ProbesHealth and Safety This page intentionally left blank General Considerations Plastics Health NoticeElectrical Safety Domestic Power GroundingInternational Power Grounding Installation Unpacking Placing RFI Grounding Connnecting CablesThis page intentionally left blank Unpacking PlacingRFI Grounding Connecting Cables Quick Start Guide AC Power InletPower Cords 200/240 Volt SystemsUltrasound Output System Outputs Optional Connections Pin 1 End of Weld AlarmPin 2 Any Fault Alarm Pin 0V Output CommonControls This page intentionally left blank Power Switch/Circuit Breaker Front Panel OverviewControl Keys + and Keys Power Bar GraphArrow Keys System LCD DisplayStart-up Sequence Starting a Weld CycleStopping a Weld Cycle LCD Display Overview Manual WeldProcess Control Settings Setup MaintenanceThis page intentionally left blank Process Controller Settings Select the Welding ModeNavigating Through the Modes Navigate to Time ModeNavigating to Manual Mode Time keyNavigate to Energy Mode KeyAmplitude Adjustment HoldSystem Information Hardware Settings, Advanced Hardware SettingsSystem Information Advanced Settings Free Run Frequency40 % Setup Maintenance IntroductionNavigating Saving the Current Setup Selecting a SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Ultrasonic Probe Overview Operating NotesCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Stack Assembly Attaching a Replaceable Tip to a HornAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster How to Tell the Booster Input End from the Output Booster NotesTroubleshooting This page intentionally left blank System Power Output Level No Ultrasonic OutputWelding Problems Weak WeldsInconsistent Welds Pop-up Fault Status Screens Generator Fault Status Screens Manual ModeProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Foot Switch Kit Part No IQ Hand Probe OptionsBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Weights Operating EnvironmentAC Power Requirements Regulatory Agency Compliance CE MarkingThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Intelligent Assembly Solutions Contacting DukaneIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank List of Figures Front PanelList of Tables DescriptionDukane ISO Part No - 577- 01