Dukane iQ Series user manual Unpacking, Placing, RFI Grounding

Page 17

Section 3 – Installation

Unpacking

Carefully open your shipping container, and make sure it contains the items shown on the shipping documents. Inspect all items, and report any missing items or damage immediately.

Placing

Make certain generator placement and cable routing do not interfere with normal operation. Maintain easy access

CAUTION

To minimize electri - cal noise and eliminate ground currents, ground the chassis as shown.

Use a STAR configuration

(illustrated below). Do not DAISY CHAIN the grounds.

to your equipment.

The operator should have unobstructed access to cables and wiring.

RFI Grounding

Proper grounding for the generator chassis is essential for the effective suppression of electrical noise or RFI (Radio Frequency Interference). Every ultrasonic generator contains a RFI filter that blocks noise on the

Chassis Grounding

Stud

Recommended protective earth ground connection wire color: green or green with yellow stripe.

Earth

Ground

Fixed Probe Mount

or 2nd Chassis

Grounding Stud

#14 Gauge

Stranded or

Solid Wire

3rd Chassis Grounding Stud

AC power line from entering the system control circuitry. This filter also prevents ultrasonic frequency noise from being fed back into the AC power line. For the RFI filter to operate effectively, it is necessary to correctly ground the system.

Connect a grounding wire from the grounding stud connection (see Figure 3-1) to the nearest grounded metal pipe or equivalent earth ground.

See Connecting Cables on the next page.

NOTE

Chassis Grounding Stud

The chassis grounding stud is used to attach a protective earth ground to the generator. This will aid in the suppression of electrical interference or radio frequency interference (RFI) that is common in a industrial environment. Stud location is shown in Figure 3-1 on the following page.

CAUTION

If you have any questions about the grounding of your equipment and/or the electri- cal box, contact a qualified electrician.

Dukane Manual Part No. 403-577-01

Page  11

Image 17
Contents User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank Drawings and Tables General User InformationRead This Manual First System Overview Key FeaturesGenerator Hand ProbesHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsInternational Power Grounding Electrical SafetyDomestic Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank RFI Grounding UnpackingPlacing AC Power Inlet Connecting Cables Quick Start GuideUltrasound Output Power Cords200/240 Volt Systems Pin 2 Any Fault Alarm Pin 1 End of Weld AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview Arrow Keys Power Bar Graph+ and Keys System LCD DisplayStopping a Weld Cycle Start-up SequenceStarting a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsNavigating to Manual Mode Navigate to Time ModeNavigating Through the Modes Time keyKey Navigate to Energy ModeHold Amplitude AdjustmentSystem Information System Information Hardware Settings, AdvancedHardware Settings Free Run Frequency Advanced Settings40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelInconsistent Welds Welding ProblemsWeak Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01