Dukane iQ Series user manual Power Cords, 200/240 Volt Systems, Ultrasound Output

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Section 3 – Installation

Power Cords

200/240 Volt Systems

The IEC AC power inlet connector mounted on the rear panel requires a properly configured IEC compliant power cord.

The 200/240 AC power cords supplied with the generators are matched to the ultrasonic output power rating and the continent of specified use. See Table 3-I.

Continent of Use

Power Cord

Power

 

Part Number

 

 

 

 

North America

200 - 1541

240V, 10A

 

 

 

Europe

200 - 1542

240V, 10A

 

 

 

India

200 - 1624

240V, 10A

 

 

 

Table 3- IStandard IEC AC Power Cord Part Numbers

100/120 Volt Systems (North America or Japan) The power cord (including strain relief) supplied with the 100/120 AC systems is permanently attached to the rear of the generator. Units with this power cord are for use in North America or Japan.

HAND PROBE Connector

Ultrasound Output

The ultrasound output connector used with this generator is integrated into a D-Sub style connector. This connector provides superior shielding of electrical noise. The output connector mates with a fully shielded ultrasound cable that is secured to the generator with two simple, reliable thumbscrews.

The ultrasonic output from this connector (that drives the attached ultrasonic load) is a very high AC voltage.  At high power levels there is high current, and the cable must be securely attached to the hand probe for safe operation. Only use original equipment ultrasound cables for safe and reliable system operation.

Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Revision Revision HistorySummary Date This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank Read This Manual First General User InformationDrawings and Tables Hand Probes Key FeaturesSystem Overview GeneratorHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsDomestic Power Grounding Electrical SafetyInternational Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank Placing UnpackingRFI Grounding AC Power Inlet Connecting Cables Quick Start Guide200/240 Volt Systems Power CordsUltrasound Output Pin 0V Output Common Pin 1 End of Weld AlarmPin 2 Any Fault Alarm System Outputs Optional ConnectionsControls This page intentionally left blank Front Panel Overview Power Switch/Circuit BreakerControl Keys System LCD Display Power Bar GraphArrow Keys + and KeysStarting a Weld Cycle Start-up SequenceStopping a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsTime key Navigate to Time ModeNavigating to Manual Mode Navigating Through the ModesKey Navigate to Energy ModeHold Amplitude AdjustmentHardware Settings System Information Hardware Settings, AdvancedSystem Information Free Run Frequency Advanced Settings40 % Introduction Setup MaintenanceNavigating Selecting a Setup Saving the Current SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Operating Notes Ultrasonic Probe OverviewCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelWeak Welds Welding ProblemsInconsistent Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank IQ Hand Probe Options Foot Switch Kit Part NoBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Contacting Dukane Intelligent Assembly SolutionsIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01