Dukane iQ Series user manual Hold, Amplitude Adjustment

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iQSeries, Ultrasonic Hand Held Systems User’s Manual

Hold

HOLD is used more often with Time or Energy modes, but it can be used with the Manual mode. It is a period of time that can be set to follow release of the probe’s trigger switch.

During HOLD the operator typically applies pressure to the part being welded. Next, the operator hears an audible alarm that serves as a reminder that HOLD has finished, and the probe can be lifted.

HOLD does not allow the operator to begin a new cycle until HOLD is finished.

To set a HOLD period:

1.Select the weld mode (Manual, Time, Energy).

2.Set the time and energy parameters as needed.

3.Press the HOLD key. The screen will appear as it does in Figure 5-9.

4. Set the time with the + - keys.

(A maximum of 5.0 seconds.)

Figure 5-9A shows a setting for 2.0 seconds.

5.Press the ENTER key to confirm your selection.

Amplitude Adjustment

Amplitude refers to the movement of the horn at its workface. The higher the amplitude setting, the higher the power output level will be at a particular pressure level.

Amplitude settings are given as a percent of the horn’s nominal amplitude in the range of 20% to 100%.

It is typical to leave the amplitude setting at 100% for maximum power output.

To adjust amplitude:

1.Press the AMP key. The screen will appear as in Figure 5-10.

2.Set the amplitude level using the keys and the + - keys.

3.Press ENTER to confirm your amplitude setting.

NOTE

The generator’s end of HOLD signal will only be heard if the audible alarm is ON.

The Audible Alarm can be set ON or OFF. See Hardware Settings on the next page.

HoldTime

OFF S

Figure 5-9HOLDTime - 1

HoldTime

2.0 S

Figure 5-9A HOLDTime - 2

Amplitude

100 %

Figure 5-10 Amplitude

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Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Section IntroductionThis page intentionally left blank Drawings and Tables General User InformationRead This Manual First Key Features System OverviewGenerator Hand ProbesHealth and Safety This page intentionally left blank General Considerations Plastics Health NoticeInternational Power Grounding Electrical SafetyDomestic Power Grounding Installation Unpacking Placing RFI Grounding Connnecting CablesThis page intentionally left blank RFI Grounding UnpackingPlacing Connecting Cables Quick Start Guide AC Power InletUltrasound Output Power Cords200/240 Volt Systems Pin 1 End of Weld Alarm Pin 2 Any Fault AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview Power Bar Graph Arrow Keys+ and Keys System LCD DisplayStopping a Weld Cycle Start-up SequenceStarting a Weld Cycle LCD Display Overview Manual WeldProcess Control Settings Setup MaintenanceThis page intentionally left blank Process Controller Settings Select the Welding ModeNavigate to Time Mode Navigating to Manual ModeNavigating Through the Modes Time keyNavigate to Energy Mode KeyAmplitude Adjustment HoldSystem Information System Information Hardware Settings, AdvancedHardware Settings Advanced Settings Free Run Frequency40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Stack Assembly Attaching a Replaceable Tip to a HornAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster How to Tell the Booster Input End from the Output Booster NotesTroubleshooting This page intentionally left blank System Power Output Level No Ultrasonic OutputInconsistent Welds Welding ProblemsWeak Welds Pop-up Fault Status Screens Generator Fault Status Screens Manual ModeProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Weights Operating EnvironmentAC Power Requirements Regulatory Agency Compliance CE MarkingThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank List of Figures Front PanelList of Tables DescriptionDukane ISO Part No - 577- 01