Dukane iQ Series user manual List of Tables, Description

Page 80

iQSeries, Ultrasonic Hand Held Systems User’s Manual

List of Figures continued

5-18

Setup Maintenance - 1

30

5-18A

Pop-up Load Defaults?

30

5-19

Setup Maintenance - 2

30

5-20

Setup Maintenance - 3

30

5-21

Pop-up Overwrite Setup?

30

5-22

Setup Maintenance 4

30

5-23

Save Curent Setup

31

5-24

Store in Setup Maintenance

31

5-25

New Setup Stored

31

6-1

Typical Hand Held Probes

35

6-2

Hand Probe, Horn and Tip

36

6-3

Probe, Booster and Horn

37

6-4

Replaceable Tip Installation

38

6-5

Stack Assembly Procedure

40

6-6

Hand Probe Assembly and Disassembly

40

6-7

Separating the Horn from the Booster

43

6-8

Removing a Replaceable Tip From the Horn

43

9-1

Generator Outline Drawing

57

9-2

Probes Outline Drawings and Dimensions

58

10-1

OUTPUTS Interface Example

65

List of Tables

 

No.

Description

Page

3-I

Standard IEC AC Power Cord Part Numbers

13

3-II

System OUTPUTS Connector Signals

14

6-I

Tip Torque Unit Conversions

38

6-II

Stud Torque Unit Conversions

39

6-III

Horn/Booster Torque Unit Conversions

41

7-I

Pop-up Fault Status Screens - Manual Mode

49

7-II

Pop-up Fault Status Screens - Time and Energy Modes

50

9-I

AC Power Requirements

60

Page  74

Dukane Manual Part No. 403-574-01

Image 80
Contents User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Section IntroductionThis page intentionally left blank Drawings and Tables General User InformationRead This Manual First Key Features System OverviewGenerator Hand ProbesHealth and Safety This page intentionally left blank General Considerations Plastics Health NoticeInternational Power Grounding Electrical SafetyDomestic Power Grounding Installation Unpacking Placing RFI Grounding Connnecting CablesThis page intentionally left blank RFI Grounding UnpackingPlacing Connecting Cables Quick Start Guide AC Power InletUltrasound Output Power Cords200/240 Volt Systems Pin 1 End of Weld Alarm Pin 2 Any Fault AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview Power Bar Graph Arrow Keys+ and Keys System LCD DisplayStopping a Weld Cycle Start-up SequenceStarting a Weld Cycle LCD Display Overview Manual WeldProcess Control Settings Setup MaintenanceThis page intentionally left blank Process Controller Settings Select the Welding ModeNavigate to Time Mode Navigating to Manual ModeNavigating Through the Modes Time keyNavigate to Energy Mode KeyAmplitude Adjustment HoldSystem Information System Information Hardware Settings, AdvancedHardware Settings Advanced Settings Free Run Frequency40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Stack Assembly Attaching a Replaceable Tip to a HornAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster How to Tell the Booster Input End from the Output Booster NotesTroubleshooting This page intentionally left blank System Power Output Level No Ultrasonic OutputInconsistent Welds Welding ProblemsWeak Welds Pop-up Fault Status Screens Generator Fault Status Screens Manual ModeProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Weights Operating EnvironmentAC Power Requirements Regulatory Agency Compliance CE MarkingThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank List of Figures Front PanelList of Tables DescriptionDukane ISO Part No - 577- 01