Dukane iQ Series user manual User’s Manual

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Intelligent Assembly Solutions

iQ Series

ULTRASONIC HAND HELD SYSTEMS

HP

AUTOMATED HAND PROBE PRESS

User’s Manual

Dukane Part No. 403 – 577– 01

Dukane Intelligent Assembly Solutions • 2900 Dukane Drive St. • Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797- 4949

ISO 9001:2000 Products are manufactured in ISO registered facilities.

www.dukane.com/us

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Contents User’s Manual Copyright Revision Revision HistorySummary Date This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank Read This Manual First General User InformationDrawings and Tables System Overview Key FeaturesGenerator Hand ProbesHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsDomestic Power Grounding Electrical SafetyInternational Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank Placing UnpackingRFI Grounding AC Power Inlet Connecting Cables Quick Start Guide200/240 Volt Systems Power CordsUltrasound Output Pin 2 Any Fault Alarm Pin 1 End of Weld AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Front Panel Overview Power Switch/Circuit BreakerControl Keys Arrow Keys Power Bar Graph+ and Keys System LCD DisplayStarting a Weld Cycle Start-up SequenceStopping a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsNavigating to Manual Mode Navigate to Time ModeNavigating Through the Modes Time keyKey Navigate to Energy ModeHold Amplitude AdjustmentHardware Settings System Information Hardware Settings, AdvancedSystem Information Free Run Frequency Advanced Settings40 % Introduction Setup MaintenanceNavigating Selecting a Setup Saving the Current SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Operating Notes Ultrasonic Probe OverviewCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelWeak Welds Welding ProblemsInconsistent Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank IQ Hand Probe Options Foot Switch Kit Part NoBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Contacting Dukane Intelligent Assembly SolutionsIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01