Dukane iQ Series user manual Front Panel Overview, Power Switch/Circuit Breaker, Control Keys

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Section 4 – Controls and Connections

Front Panel Overview

This section gives an overview of the front panel functions: powering the generator on/off; monitoring the process with the display; and, programming with the control keys.

LCD Display

Figure 4-1 Front Panel

Power Switch/Circuit Breaker

The power switch/circuit breaker has a rocker-style actua- tor switch that will activate or deactivate the AC power to the system. The power ON position is marked with the internationally recognized I symbol, the power OFF posi- tion is marked with the 0 symbol. This power switch also integrates an appropriately sized over-current protection circuit breaker function in the generator.

If an over-current condition trips the circuit breaker, it will automatically switch to the OFF position. If the overload current that caused the circuit breaker to trip is due to a transient condition, the circuit breaker can be reset by switching the actuator back to the ON position.

CAUTION

If when resetting the circuit breaker afer it has tripped, it immediately trips again, there is likely an internal system malfunction, and the generator will need service. Do NOT re- peatedly try to reset the circuit breaker. If it trips, this will only cause more damage to the generator.

Power

Switch

Control Keys

Control Keys

The control keys shown in Figure 4-1 and described below, are used to display information, and to program the generator.

INFO

Press this key to get system information or to modify the hardware settings.

System Information - Identifies the current version of system software.

Hardware Settings - Select features that can be turned on or off including the Audible Alarm or Fault Latching options.

SETUP

Use the SETUP key to Load, Store, or Delete as many as eight setups.

Continued

Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank Drawings and Tables General User InformationRead This Manual First Hand Probes Key FeaturesSystem Overview GeneratorHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsInternational Power Grounding Electrical SafetyDomestic Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank RFI Grounding UnpackingPlacing AC Power Inlet Connecting Cables Quick Start GuideUltrasound Output Power Cords200/240 Volt Systems Pin 0V Output Common Pin 1 End of Weld Alarm Pin 2 Any Fault Alarm System Outputs Optional ConnectionsControls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview System LCD Display Power Bar GraphArrow Keys + and KeysStopping a Weld Cycle Start-up SequenceStarting a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsTime key Navigate to Time ModeNavigating to Manual Mode Navigating Through the ModesKey Navigate to Energy ModeHold Amplitude AdjustmentSystem Information System Information Hardware Settings, AdvancedHardware Settings Free Run Frequency Advanced Settings40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelInconsistent Welds Welding ProblemsWeak Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01