Dukane
iQ Series
user manual
Contacting Dukane
Troubleshooting
Specs
Install
Pin 1 End of Weld Alarm
Pop-up Fault Status Screens
Maintenance
Welding Problems
Saving the Current Setup
Stack Assembly
Amplitude Adjustment
Page 73
Section 11 – Contacting Dukane
SECTION 11
Contacting Dukane
Dukane Manual Part No.
403-577-01
Page 67
Page 72
Page 74
Image 73
Page 72
Page 74
Contents
User’s Manual
Copyright
Revision
Revision History
Summary Date
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Contents
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Introduction
Section
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Read This Manual First
General User Information
Drawings and Tables
System Overview
Key Features
Generator
Hand Probes
Health and Safety
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Plastics Health Notice
General Considerations
Domestic Power Grounding
Electrical Safety
International Power Grounding
Unpacking Placing RFI Grounding Connnecting Cables
Installation
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Placing
Unpacking
RFI Grounding
AC Power Inlet
Connecting Cables Quick Start Guide
200/240 Volt Systems
Power Cords
Ultrasound Output
Pin 2 Any Fault Alarm
Pin 1 End of Weld Alarm
System Outputs Optional Connections
Pin 0V Output Common
Controls
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Front Panel Overview
Power Switch/Circuit Breaker
Control Keys
Arrow Keys
Power Bar Graph
+ and Keys
System LCD Display
Starting a Weld Cycle
Start-up Sequence
Stopping a Weld Cycle
Manual Weld
LCD Display Overview
Setup Maintenance
Process Control Settings
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Select the Welding Mode
Process Controller Settings
Navigating to Manual Mode
Navigate to Time Mode
Navigating Through the Modes
Time key
Key
Navigate to Energy Mode
Hold
Amplitude Adjustment
Hardware Settings
System Information Hardware Settings, Advanced
System Information
Free Run Frequency
Advanced Settings
40 %
Introduction
Setup Maintenance
Navigating
Selecting a Setup
Saving the Current Setup
Deleting a Setup
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Probes and Probe Stacks
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Operating Notes
Ultrasonic Probe Overview
Compressed Air Fitting In continuous duty
Theory of Operation
Ultrasonic Horn
Attaching a Replaceable Tip to a Horn
Stack Assembly
Attaching the Mounting Stud to a Horn or a Booster
5Stack Assembly Procedure
In-lb Ft-lb KHz
Stack Disassembly
Removing the Mounting Stud from a Horn or Booster
Booster Notes
How to Tell the Booster Input End from the Output
Troubleshooting
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No Ultrasonic Output
System Power Output Level
Weak Welds
Welding Problems
Inconsistent Welds
Generator Fault Status Screens Manual Mode
Pop-up Fault Status Screens
Process Fault Status Screens Time and Energy Modes
Options
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IQ Hand Probe Options
Foot Switch Kit Part No
Buzzer Kit Part No
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Specifications
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1Generator Outline Drawing
2Probes Outline Drawings and Dimensions
Operating Environment
Weights
AC Power Requirements
CE Marking
Regulatory Agency Compliance
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Outputs Interface
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IQ Hand Probe Generator Rear Panel Detail
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Contacting Dukane
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Contacting Dukane
Intelligent Assembly Solutions
Identify Equipment
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Appendices
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Front Panel
List of Figures
Description
List of Tables
Dukane ISO
Part No - 577- 01
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