Dukane iQ Series user manual Setup Maintenance, Introduction, Navigating

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iQSeries, Ultrasonic Hand Held Systems User’s Manual

Setup Maintenance

Introduction

The screens available in Setup Maintenance allow the operator to Load, Store, or Delete generator weld setups. As many as eight (8) setups can be loaded and stored for your convenience.

Navigating

1.When the SETUP key is pressed for the first time, the display looks like Figure 5-18. This screen indicates that Setup #1 is Empty. Because there is not yet any data available, this setup has nothing in it, and is empty. You will see that Load is highlighted.

Press ENTER.

2.Load - (Load means to put data into the generator’s memory, or to program a setup.)

A pop-up screen asks if defaults should be loaded for Setup #1. See Figure 5-18A.

Select NO, and the display will change to an Operate screen.

Select YES, and Manual Weld shows at the top of the Operate screen that will display next. The setup number appears in the lower left corner of the screen. Refer to Figure 4-4.

3.After selecting YES, press SETUP, and the display will look like Figure 5-19.

4.Store - (Store means to save the setup data.) Tap the right arrow key once to highlight Store. See Figure 5-20.

5.Press ENTER, and a pop-up screen as shown in Figure 5-21 appears.

6.Select YES if you want to overwrite (replace) whatever is in the setup, and select NO if you do not want to change anything for that setup.

Press the ENTER key to save your selection.

7.Delete -To delete the setup, select Delete as shown in Figure 5-22, and press the ENTER key. A pop-up screen appears to ask you to confirm your choice.

Select YES or NO, and press ENTER again.

Continued

Setup Maintenance

Load

 

Store

Delete

Setup #

 

 

 

1

EMPTY

 

 

 

 

 

Figure 5-18Setup Maintenance - 1

Setup #1 Empty

Load Defaults?

YES NO

Figure 5-18APop-up Load Defaults?

Setup Maintenance

Load

 

Store

Delete

Setup #

 

Mode: Manual

1

T: 0.000 S

 

A: 100%

E: 0 J

 

H: 0.0 S

Figure 5-19Setup Maintenance - 2

Setup Maintenance

Load

 

Store

Delete

Setup #

 

 

Mode: Manual

1

T: 0.000 S

 

A: 100%

E: 0 J

 

H: 0.0 S

Figure 5-20Setup Maintenance - 3

Overwrite

Setup #1?

YES NO

Figure 5-21 Pop-up Overwrite Setup?

Setup Maintenance

Load

Store

 

Delete

Setup #

 

Mode: Manual

1

T: 0.000 S

 

A: 100%

E: 0 J

 

H: 0.0 S

Figure 5-22Setup Maintenance - 4

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Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Revision History RevisionSummary Date This page intentionally left blank Contents This page intentionally left blank Section IntroductionThis page intentionally left blank General User Information Read This Manual FirstDrawings and Tables Key Features System OverviewGenerator Hand ProbesHealth and Safety This page intentionally left blank General Considerations Plastics Health NoticeElectrical Safety Domestic Power GroundingInternational Power Grounding Installation Unpacking Placing RFI Grounding Connnecting CablesThis page intentionally left blank Unpacking PlacingRFI Grounding Connecting Cables Quick Start Guide AC Power InletPower Cords 200/240 Volt SystemsUltrasound Output Pin 1 End of Weld Alarm Pin 2 Any Fault AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Power Switch/Circuit Breaker Front Panel OverviewControl Keys Power Bar Graph Arrow Keys+ and Keys System LCD DisplayStart-up Sequence Starting a Weld CycleStopping a Weld Cycle LCD Display Overview Manual WeldProcess Control Settings Setup MaintenanceThis page intentionally left blank Process Controller Settings Select the Welding ModeNavigate to Time Mode Navigating to Manual ModeNavigating Through the Modes Time keyNavigate to Energy Mode KeyAmplitude Adjustment Hold System Information Hardware Settings, Advanced Hardware Settings System Information Advanced Settings Free Run Frequency40 % Setup Maintenance IntroductionNavigating Saving the Current Setup Selecting a SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Ultrasonic Probe Overview Operating NotesCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Stack Assembly Attaching a Replaceable Tip to a HornAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster How to Tell the Booster Input End from the Output Booster NotesTroubleshooting This page intentionally left blank System Power Output Level No Ultrasonic OutputWelding Problems Weak WeldsInconsistent Welds Pop-up Fault Status Screens Generator Fault Status Screens Manual ModeProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Foot Switch Kit Part No IQ Hand Probe OptionsBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Weights Operating EnvironmentAC Power Requirements Regulatory Agency Compliance CE MarkingThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Intelligent Assembly Solutions Contacting DukaneIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank List of Figures Front PanelList of Tables DescriptionDukane ISO Part No - 577- 01