Dukane iQ Series user manual No Ultrasonic Output, System Power Output Level

Page 53

Section 7 – Troubleshooting

No Ultrasonic Output

Probe

Make sure that the hand probe cable is connected to the generator connector (HAND PROBE) and secured to the rear panel. Also, make sure the hand probe stack is properly assembled.

System Power Output Level

Overload

When an overload occurs, it will automatically reset when the next ultrasound activation signal begins. If the

condition persists:

Turn the generator OFF and:

1.Check the system. Change the hand probe to one that is known to be good.

2.Turn the generator ON, and see if the fault condition has been corrected.

Overtemperature

When the system overheats, and the generator’s internal temperature exceeds 85° C (185° F) an overtemperature fault condition will trip.

When the system cools, the system automatically resets the overtemperature fault.

Generator Fault Does Not Reset

When a system fault condition does not automatically reset, the generator needs servicing.

System Power Diagnostic

Procedures

The only fault indications available with these probe systems are the ones shown on the LCD display.

NOTE

The LCD screen displays a vari- ety of pop-up status changes as they occur. Check Tables 7-I and 7-II - Pop-up Fault Status Screens - Pages 49- 50.

NOTE

When Latching Faults is enabled, ENTER must be pressed to clear a fault.

Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank Drawings and Tables General User InformationRead This Manual First System Overview Key FeaturesGenerator Hand ProbesHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsInternational Power Grounding Electrical SafetyDomestic Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank RFI Grounding UnpackingPlacing AC Power Inlet Connecting Cables Quick Start GuideUltrasound Output Power Cords200/240 Volt Systems Pin 2 Any Fault Alarm Pin 1 End of Weld AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview Arrow Keys Power Bar Graph+ and Keys System LCD DisplayStopping a Weld Cycle Start-up SequenceStarting a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsNavigating to Manual Mode Navigate to Time ModeNavigating Through the Modes Time keyKey Navigate to Energy ModeHold Amplitude AdjustmentSystem Information System Information Hardware Settings, AdvancedHardware Settings Free Run Frequency Advanced Settings40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelInconsistent Welds Welding ProblemsWeak Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01