Dukane iQ Series user manual Arrow Keys, + and Keys, System LCD Display, Power Bar Graph

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iQSeries, Ultrasonic Hand Held Systems User’s Manual

Control Keys

Continued

AMP

Set the ultrasound amplitude output level in the range of 20 to 100%.

Typically amplitude is set to 100%.

TIME

Use this key to select time as the primary method of welding. Set the weld time (seconds).

ENERGY

Use this key to select energy as the primary method of welding. Set the weld energy (joules).

HOLD

Hold is a time period beginning after the weld portion of the cycle is complete. The operator holds the probe in place applying pressure to the weld, and an audible alarm indicates that the Hold time is finished. Hold can be set to a maximum of 5.0 seconds.

ENTER

Press the ENTER key to select a menu item, and move to the next level of the menu. Think of it as a “forward” key. When pressed, it also confirms and stores a selection in memory. It is also used to reset a latched condition.

Arrow Keys

Press the right and left arrow keys to move the cursor to the right or left.

+and - Keys

Press these keys to increase or decrease the value of a selected digit.

CANCEL

Press CANCEL to return to the previous screen. Think of it as a “back” key. Press this key when you do not want to store the selection in memory.

System LCD Display

This high resolution, multi-line display provides a clear graphic interface to the operate and in-cycle screens needed to monitor and program the system.

Power Bar Graph

The Power Bar Graph appears at the bottom of the LCD display. It contains 20 segments that represent the generator’s range of power from 0% at the far left of the bar graph to 100% of power at the far right. Each segment equals 5% of the total.

In the example below, 40% of the available power is used during the weld cycle. The display shows an In Cycle screen (while U/S is active).

40% of

IN CYCLE

In Cycle

power used

Frequency: 40087 Hz

screen

 

Power:

225 W

 

 

#2

Figure 4-1APower Bar Graph - In Cycle

In the example below, 40% of the generator power was the maximum (peak) power delivered in the previous weld. The display shows an Operate screen (while U/S is inactive).

Weld by Time

Operate

Weld Time 1.500 S

screen

Weld Energy 24 J

 

#1

40% of power delivered in previous weld

Figure 4-1BPower Bar Graph - Operate

CAUTION

Make sure the stack is prop- erly assembled before it is connected to the system. The horn should never come in direct contact with a metal fix- ture or anvil when ultrasound is activated.

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Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Revision History RevisionSummary Date This page intentionally left blank Contents This page intentionally left blank Section IntroductionThis page intentionally left blank General User Information Read This Manual FirstDrawings and Tables Key Features System OverviewGenerator Hand ProbesHealth and Safety This page intentionally left blank General Considerations Plastics Health NoticeElectrical Safety Domestic Power GroundingInternational Power Grounding Installation Unpacking Placing RFI Grounding Connnecting CablesThis page intentionally left blank Unpacking PlacingRFI Grounding Connecting Cables Quick Start Guide AC Power InletPower Cords 200/240 Volt SystemsUltrasound Output Pin 1 End of Weld Alarm Pin 2 Any Fault AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Power Switch/Circuit Breaker Front Panel OverviewControl Keys Power Bar Graph Arrow Keys+ and Keys System LCD DisplayStart-up Sequence Starting a Weld CycleStopping a Weld Cycle LCD Display Overview Manual WeldProcess Control Settings Setup MaintenanceThis page intentionally left blank Process Controller Settings Select the Welding ModeNavigate to Time Mode Navigating to Manual ModeNavigating Through the Modes Time keyNavigate to Energy Mode KeyAmplitude Adjustment HoldSystem Information Hardware Settings, Advanced Hardware SettingsSystem Information Advanced Settings Free Run Frequency40 % Setup Maintenance IntroductionNavigating Saving the Current Setup Selecting a SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Ultrasonic Probe Overview Operating NotesCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Stack Assembly Attaching a Replaceable Tip to a HornAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster How to Tell the Booster Input End from the Output Booster NotesTroubleshooting This page intentionally left blank System Power Output Level No Ultrasonic OutputWelding Problems Weak WeldsInconsistent Welds Pop-up Fault Status Screens Generator Fault Status Screens Manual ModeProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Foot Switch Kit Part No IQ Hand Probe OptionsBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Weights Operating EnvironmentAC Power Requirements Regulatory Agency Compliance CE MarkingThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Intelligent Assembly Solutions Contacting DukaneIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank List of Figures Front PanelList of Tables DescriptionDukane ISO Part No - 577- 01