Dukane iQ Series Pop-up Fault Status Screens, Generator Fault Status Screens Manual Mode

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Section 7 – Troubleshooting

Pop-up Fault Status Screens

Generator Fault Status Screens - Manual Mode

Status Text Displayed

System Status or Fault Explanation

Generator Fault

An Average Overload fault tripped.

Output power exceeded rated wattage.

 

Average Overload

Lower the welding pressure or amplitude.

 

Fault will reset when next weld cycle starts.

Generator Fault

A Positive Peak Overload fault tripped.

Peak IGBT transistor current exceeded.

Peak Overload

Caused by a severe frequency mis-match.

 

Fault will reset when next weld cycle starts.

Generator Fault

Resonant frequency lock not found, or lost.

Check for a defective stack component.

 

Frequency Lock Lost

Check for stack coupling to the fixture.

 

Fault will reset when next weld cycle starts.

Generator Fault

System Overtemperature fault detected.

Fault will reset when system cools down.

Over Temperature

 

Generator Fault

Internal communications error.

Turn generator power off and back on.

Cycle Power

Call Dukane service if the fault persists.

 

Table 7- IPop-Up Fault Status Screens - Manual Mode

Continued

Dukane Manual Part No. 403-577-01

Page  49

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Contents User’s Manual Copyright Revision Revision HistorySummary Date This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank Read This Manual First General User InformationDrawings and Tables Hand Probes Key FeaturesSystem Overview GeneratorHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsDomestic Power Grounding Electrical SafetyInternational Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank Placing UnpackingRFI Grounding AC Power Inlet Connecting Cables Quick Start Guide200/240 Volt Systems Power CordsUltrasound Output Pin 0V Output Common Pin 1 End of Weld AlarmPin 2 Any Fault Alarm System Outputs Optional ConnectionsControls This page intentionally left blank Front Panel Overview Power Switch/Circuit BreakerControl Keys System LCD Display Power Bar GraphArrow Keys + and KeysStarting a Weld Cycle Start-up SequenceStopping a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsTime key Navigate to Time ModeNavigating to Manual Mode Navigating Through the ModesKey Navigate to Energy ModeHold Amplitude AdjustmentHardware Settings System Information Hardware Settings, AdvancedSystem Information Free Run Frequency Advanced Settings40 % Introduction Setup MaintenanceNavigating Selecting a Setup Saving the Current SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Operating Notes Ultrasonic Probe OverviewCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelWeak Welds Welding ProblemsInconsistent Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank IQ Hand Probe Options Foot Switch Kit Part NoBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Contacting Dukane Intelligent Assembly SolutionsIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01