Dukane iQ Series System Outputs Optional Connections, Pin 0V Output Common, Pin 2 Any Fault Alarm

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iQSeries, Ultrasonic Hand Held Systems User’s Manual

System Outputs

(Optional Connections)

The OUTPUTS connector is a four-position wire receptacle-type terminal block. If needed, it can provide the operator with basic system welding status. Everything connected to the OUTPUTS connector is customer- supplied. Typically indicator lights or sound modules are powered by these output signals. (The lights or sound modules can be mounted on widely available Stack Light assemblies.) Each output signal is rated to operate on a 24VDC power source and can activate an attached load up to a maximum of 500 mA.

Table 3-II lists the signal names.

Pin

Signal Name

 

 

0V

Output Common

1End of Weld Alarm

2Any Fault Alarm

3Bad Part

Table 3-IISystem OUTPUTS Connector Signals

NOTE

All outupt signals are non-isolated and sink current to chassis ground when activated.

Pin 0V (Output Common)

Pin 0V is connected to chassis ground.

Pin 1 (End of Weld Alarm)

Non-isolated NPN output that sinks current at the End of Weld cycle. It activates when ultrasound switches off, or at the end of a preset Hold period. The signal lasts for one second, then deactivates.

Pin 2 (Any Fault Alarm)

Pin 2 is a non-isolated digital NPN status output that sinks current to chassis ground if any fault condition is sensed. This output is active until the start of the next cycle or until ENTER is pressed if in non-latching fault mode.

In latching fault mode the user must press ENTER to clear this output.

If a hardware fault like Over Temperature or a power fault occurs, Any Fault is active until the fault is cleared in non- latching fault mode. In latching fault mode, the user must press ENTER to clear this output. However if the fault persists, pressing ENTER has no effect.

Pin 3 (Bad Part)

Pin 3 is a non-isolated digital NPN status output that sinks current to chassis ground if a Bad Part is detected. This output is active until the start of the next cycle or until ENTER is pressed if in a non-latching fault mode. It is active until ENTER is pressed if in a latching fault mode.

NOTE

Refer to Figure 9-1, OUTPUTS Inter- face Example, Page 65.

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Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Section IntroductionThis page intentionally left blank Drawings and Tables General User InformationRead This Manual First Key Features System OverviewGenerator Hand ProbesHealth and Safety This page intentionally left blank General Considerations Plastics Health NoticeInternational Power Grounding Electrical SafetyDomestic Power Grounding Installation Unpacking Placing RFI Grounding Connnecting CablesThis page intentionally left blank RFI Grounding UnpackingPlacing Connecting Cables Quick Start Guide AC Power InletUltrasound Output Power Cords200/240 Volt Systems Pin 1 End of Weld Alarm Pin 2 Any Fault AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview Power Bar Graph Arrow Keys+ and Keys System LCD DisplayStopping a Weld Cycle Start-up SequenceStarting a Weld Cycle LCD Display Overview Manual WeldProcess Control Settings Setup MaintenanceThis page intentionally left blank Process Controller Settings Select the Welding ModeNavigate to Time Mode Navigating to Manual ModeNavigating Through the Modes Time keyNavigate to Energy Mode KeyAmplitude Adjustment HoldSystem Information System Information Hardware Settings, AdvancedHardware Settings Advanced Settings Free Run Frequency40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Stack Assembly Attaching a Replaceable Tip to a HornAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster How to Tell the Booster Input End from the Output Booster NotesTroubleshooting This page intentionally left blank System Power Output Level No Ultrasonic OutputInconsistent Welds Welding ProblemsWeak Welds Pop-up Fault Status Screens Generator Fault Status Screens Manual ModeProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Weights Operating EnvironmentAC Power Requirements Regulatory Agency Compliance CE MarkingThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank List of Figures Front PanelList of Tables DescriptionDukane ISO Part No - 577- 01