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iQ Series, Ultrasonic Hand Held Systems User’s Manual

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Dukane Manual Part No. 403-577-01

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Contents User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Section IntroductionThis page intentionally left blank Drawings and Tables General User InformationRead This Manual First Generator Key FeaturesSystem Overview Hand ProbesHealth and Safety This page intentionally left blank General Considerations Plastics Health NoticeInternational Power Grounding Electrical SafetyDomestic Power Grounding Installation Unpacking Placing RFI Grounding Connnecting CablesThis page intentionally left blank RFI Grounding UnpackingPlacing Connecting Cables Quick Start Guide AC Power InletUltrasound Output Power Cords200/240 Volt Systems System Outputs Optional Connections Pin 1 End of Weld AlarmPin 2 Any Fault Alarm Pin 0V Output CommonControls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview + and Keys Power Bar GraphArrow Keys System LCD DisplayStopping a Weld Cycle Start-up SequenceStarting a Weld Cycle LCD Display Overview Manual WeldProcess Control Settings Setup MaintenanceThis page intentionally left blank Process Controller Settings Select the Welding ModeNavigating Through the Modes Navigate to Time ModeNavigating to Manual Mode Time keyNavigate to Energy Mode KeyAmplitude Adjustment HoldSystem Information System Information Hardware Settings, AdvancedHardware Settings Advanced Settings Free Run Frequency40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Stack Assembly Attaching a Replaceable Tip to a HornAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster How to Tell the Booster Input End from the Output Booster NotesTroubleshooting This page intentionally left blank System Power Output Level No Ultrasonic OutputInconsistent Welds Welding ProblemsWeak Welds Pop-up Fault Status Screens Generator Fault Status Screens Manual ModeProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Weights Operating EnvironmentAC Power Requirements Regulatory Agency Compliance CE MarkingThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank List of Figures Front PanelList of Tables DescriptionDukane ISO Part No - 577- 01