Dukane iQ Series user manual Attaching the Mounting Stud to a Horn or a Booster

Page 45

Section 6 – Probes and Probe Stacks

Attaching the Mounting Stud to a Horn or a Booster

1.Inspect the stud for cracks or damaged threads. Replace the stud if it is cracked or otherwise dam- aged.

2.Remove any foreign matter from the threaded stud and the mating hole.

3.Thread the mounting stud into the input* end of the horn or the input* end of the booster and tighten to the following torque specifications using an Allen wrench in the socket head of the mounting stud.

Table 6-II lists the torque specifications in units for both English and Metric systems of measure- ments.

DO NOT hold the booster by the mounting rings when tightening stud. The mounting rings have a shear pin which could snap under excessive torque. Use a spanner wrench (on horns with spanner wrench holes) or an open end wrench (on horns with wrench flats) to keep the horn or booster from turning in your hand.

in-lb

ft-Lb

N-m

Size

 

 

 

 

12-18

1 - 1.5

1.4 - 2

1/2” x 20 tpi studs

 

 

 

 

12-18

1 - 1.5

1.4 - 2

3/8” X 20 tpi studs

 

 

 

 

12-18

1 - 1.5

1.4 - 2

8 mm studs

 

 

 

 

Table 6-IIStud Torque Unit Conversions

*Always assemble the mounting studs that mate boosters, transducers and horns to the input end of the horn or the input end of the booster first. This is shown in Figure 6-6.

NEVER thread a stud into the transducer or the output end of the booster first. See Booster Notes in this section for correctly identifying the output end of a booster.

NOTE

Do not apply any grease to the stud threads or the tapped hole. This may cause the stud to loosen. If the stud wanders within the joint, it can vibrate, re- sulting in excessive heat. In some cases, this can melt the tooling material.

NOTE

To convert inch-lbs to ft-lbs, divide by 12. To convert inch-lbs to Nm, divide by 8.852. To convert ft-lbs to Nm, multiply by 1.356. To convert Nm to ft-lbs, multiply by 0.7376.

Torque specifications have a tolerance of about ± 10%.

Dukane Manual Part No. 403-577-01

Page  39

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Contents User’s Manual Copyright Revision History RevisionSummary Date This page intentionally left blank Contents This page intentionally left blank Introduction SectionThis page intentionally left blank General User Information Read This Manual FirstDrawings and Tables System Overview Key FeaturesGenerator Hand ProbesHealth and Safety This page intentionally left blank Plastics Health Notice General ConsiderationsElectrical Safety Domestic Power GroundingInternational Power Grounding Unpacking Placing RFI Grounding Connnecting Cables InstallationThis page intentionally left blank Unpacking PlacingRFI Grounding AC Power Inlet Connecting Cables Quick Start GuidePower Cords 200/240 Volt SystemsUltrasound Output Pin 2 Any Fault Alarm Pin 1 End of Weld AlarmSystem Outputs Optional Connections Pin 0V Output CommonControls This page intentionally left blank Power Switch/Circuit Breaker Front Panel OverviewControl Keys Arrow Keys Power Bar Graph+ and Keys System LCD DisplayStart-up Sequence Starting a Weld CycleStopping a Weld Cycle Manual Weld LCD Display OverviewSetup Maintenance Process Control SettingsThis page intentionally left blank Select the Welding Mode Process Controller SettingsNavigating to Manual Mode Navigate to Time ModeNavigating Through the Modes Time keyKey Navigate to Energy ModeHold Amplitude AdjustmentSystem Information Hardware Settings, Advanced Hardware SettingsSystem Information Free Run Frequency Advanced Settings40 % Setup Maintenance IntroductionNavigating Saving the Current Setup Selecting a SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Ultrasonic Probe Overview Operating NotesCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack AssemblyAttaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the OutputTroubleshooting This page intentionally left blank No Ultrasonic Output System Power Output LevelWelding Problems Weak WeldsInconsistent Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status ScreensProcess Fault Status Screens Time and Energy Modes Options This page intentionally left blank Foot Switch Kit Part No IQ Hand Probe OptionsBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment WeightsAC Power Requirements CE Marking Regulatory Agency ComplianceThis page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Intelligent Assembly Solutions Contacting DukaneIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank Front Panel List of FiguresDescription List of TablesDukane ISO Part No - 577- 01