Graco 3A0868G important safety instructions Display Module, Air Supply, Requirements

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Display Module

1.Use the screws provided to mount the bracket for the Display Module on the front of the Control Box or on the wall, as you prefer.

2.Snap the Display Module

into the bracket.

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3.Connect one end of the CAN cable (provided) to J6 on the Display Module (either port).

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J6

4.The other end of the cable

comes from the factory connected as shown, depending on the configuration of your system:

Installation

Air Supply

Requirements

•Compressed air supply pressure: 75-100 psi (517-700 kPa, 5.2-7 bar).

•Air hoses: use grounded hoses that are correctly sized for your system.

Trapped air can cause a pump or dispense valve to cycle unexpectedly, which could result in serious injury from splashing or moving parts. Use bleed-type shutoff valves.

• Air regulator and bleed-type shutoff valve:

include in each air line to fluid supply equipment.

Install an additional shutoff valve upstream of all air

line accessories to isolate them for servicing.

•Wall Power Systems with USB Module: Connect the CAN cable to P3 on the USB Mod- ule.

•Wall Power Systems without USB Module: Connect CAN cable to J8 on the Advanced Fluid Control Module.

P3

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J8

If using a Graco electrostatic PRO™ Gun, a shutoff valve must be installed in the gun air line to shutoff the atomizing and turbine air to the gun. Contact your Graco distributor for information on air shutoff valves for electrostatic applications.

•Air line filter: a 10 micron or better air filter is rec- ommended to filter oil and water out of the air supply and help avoid paint contamination and clogged solenoids.

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•Alternator Power Sys- tems (with or without USB Module): Connect CAN cable to J3 on the alternator.

J3

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3A0868G

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Contents ProMix 2KE Contents USB ModelsSeries Ratio Pumps Psi MPa, bar Port Approvals Models Related ManualsManual Description Special Conditions for Safe USE Fire and Explosion HazardElectric Shock Hazard Skin Injection Hazard Intrinsic SafetyMoving Parts Hazard Equipment Misuse HazardToxic Fluid or Fumes Hazard Personal Protective EquipmentImportant Two-Component Material Information Glossary of Terms Overview InstallationUsage Component Identification and DefinitionHazardous Location Installation Intrinsically Safe Installation RequirementsNon-Hazardous Locations Air Supply Display ModuleRequirements Air regulator and bleed-type shutoff valveAir Connections Fluid SupplyFluid Connections Key SVA DVASVB DVB Used only on is models Tubing Chart and DiagramsGFB1-A ATOM-1 ATOM-2 Electrical Power Connection non-IS units onlyGrounding Grounding Display Display ModuleIG . Display Module Key FunctionIcon Key Setup Mode Run ModeTroubleshooting Screen SummaryRanges for User Inputs Screen User Input Range/Options DefaultPump Control ErrorsHome RunRecipe Set-Up Home Password ConfigureCalibration Set-Up Home MaintenanceSystem Outputs System Outputs Set-Up Home System InputsMembrane Test Initial System Setup Power OnBasic Operation Pre-Operation TasksPrime the System Calibrate the pump Pump CalibrationPurging SprayingBration 1 and 2 Screens 22 and 23, Purging Mixed Material Purging Fluid Supply SystemPurging Fluid Supply System Purging Mixed MaterialSolenoid Valves in Control Box Valve Settings Pressure Relief ProcedureLock Mode ShutdownUse of Optional USB Module Error LogUSB Logs Job LogSample Error Log SetupRecommended USB Flash Drives Download ProcedureUSB Port Run Mix Spray Screen Run Mode DetailsRun Home Screen Run Mix Batch ScreenRun Mix Totals Screen Run Log Errors ScreensRun Job Number Screen Run Pump Control Screen Run Pump Control ScreenPassword Screen Setup Mode DetailsSetup Home Screen Confirm Change of System Type Configure 1-4 ScreensRecipe 1-1 Screen Recipe 1-2 Screen Configure 3 Screen 20 and Configure 4 ScreenMaintenance Recommendations Maintenance 1-3 ScreensRecommended Maintenance Component FrequencyCalibration 1 and 2 Screens 22 Troubleshooting ScreensTroubleshooting System Outputs Screen Troubleshooting System Inputs ScreenMembrane Test Screen General Operating Cycle, Dynamic Dosing Dynamic DosingSelect a Component B Restrictor Size B Control Range with Properly Sized Restrictor Pressure Too High Pressure Too Low Pressure B PressureSystem Alarms System ErrorsTo Clear Error and Restart Air Flow Switch AFS FunctionSystem Idle Warning Idle System Alarm/Advisory/Record Codes Error CodesAlarm and Description Cause Solution Alarm TroubleshootingCommunication Error USB Communication ErrorEQU2 PreMix Error Alarm and Description Cause Solution SFA1 or SFB1Pneumatic Schematic, page 66 or PreFill ErrorAlready about equal, verify that com Ratio Low ErrorQDB1 QDA1Dose Time Error Alarm and Description Cause Solution QTA1 or QTB1Leak Error Linear Sensor ErrorDiving/Cavitation Error Alarm and Description Cause Solution DDA1 or DDB1Park Error Stall Up ErrorExample Dynamic Dosing Restrictor Selection GraphsRestrictor Sizes Size Code Orifice Size Flow Rate cc/min Detail View Differential Pressure between a and B500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 System Pneumatic Schematic SchematicsNon-Hazardous Location Pneumatic SchematicAIR Flow Switch SIG Fluid J4CONTROL Module Hazardous Location Electrical SchematicPower Supply Non-Hazardous Electrical Schematic Merkur Merkur Bellows Dimensions and MountingProMix 2KE Metric Technical DataOn-ratio accuracy Noise levelGraco Information Graco Standard Warranty