Graco 3A0868G important safety instructions Ratio Low Error, Already about equal, verify that com

Page 56

System Errors

Alarm and Description

Cause

Solution

 

 

 

R1

There is too much restriction in the

• Check that the system is fully

Ratio Low Error

system.

loaded with material.

The mix ratio is lower than the

 

• Check that the supply pump’s

set tolerance for an A to B

 

 

cycle rate is set properly.

component volume compari-

 

 

 

son.

 

• Check that the spray tip/nozzle is

 

 

properly sized for the flow and

 

 

application, and that it is not

 

 

clogged.

 

 

• Check that the fluid regulator is

 

 

set properly.

 

 

 

 

If the alarm occurs during start up, after

Restrict gun needle travel to slow

 

purging, the flow rate was probably too

down the initial fluid delivery rate until

 

high.

fluid hoses are loaded with material.

 

 

 

 

If the alarm occurred after you were spray-

Adjust component A and B fluid sup-

 

ing for some time, the pressures from the

ply regulator pressures until they are

 

fluid supplies could be unbalanced.

about equal. If the pressures are

 

 

already about equal, verify that com-

 

 

ponent A and B dose valves are oper-

 

 

ating properly.

 

 

 

 

Slow actuation of the component A or B

Manually operate the Dose Valve A

 

valves. This can be caused by:

and B solenoid valves as instructed in

 

 

the ProMix 2KE Repair-Parts manual

 

 

to check operation.

 

 

 

 

• Air pressure to the valve actuators is

• Increase air pressure. Air pres-

 

too low.

sure must be 75-120 psi

 

 

(0.52-0.84 MPa, 5.2-8.4 bar); 120

 

 

psi is recommended.

 

 

 

 

• Something is restricting the solenoid or

• There may be dirt or moisture in

 

tubing and interrupting valve actuation

the air supply. Filter appropri-

 

air.

ately. Verify that solenoids are

 

 

operational.

 

 

 

 

• Dose Valve B is turned in too far.

• Refer to Valve Settings, page

 

Dose Valve A is open too far.

35, for adjustment guidelines.

 

 

 

 

• Fluid pressure is high and air pressure

• Adjust air and fluid pressure. See

 

is low.

recommended air pressure

 

 

above.

 

 

 

56

3A0868G

Image 56
Contents ProMix 2KE Contents Series Ratio Pumps Psi MPa, bar Port Approvals ModelsUSB Manual Description Related ManualsModels Electric Shock Hazard Fire and Explosion HazardSpecial Conditions for Safe USE Intrinsic Safety Skin Injection HazardEquipment Misuse Hazard Moving Parts HazardToxic Fluid or Fumes Hazard Personal Protective EquipmentImportant Two-Component Material Information Glossary of Terms Installation OverviewUsage Component Identification and DefinitionIntrinsically Safe Installation Requirements Hazardous Location InstallationNon-Hazardous Locations Display Module Air SupplyRequirements Air regulator and bleed-type shutoff valveFluid Connections Fluid SupplyAir Connections SVB DVB SVA DVAKey Tubing Chart and Diagrams Used only on is modelsGFB1-A ATOM-1 ATOM-2 Power Connection non-IS units only ElectricalGrounding Grounding Display Module DisplayIG . Display Module Key FunctionIcon Key Run Mode Setup ModeTroubleshooting Screen SummaryScreen User Input Range/Options Default Ranges for User InputsErrors Pump ControlHome RunSet-Up Home Password Configure RecipeMaintenance Calibration Set-Up HomeMembrane Test System Outputs Set-Up Home System InputsSystem Outputs Power On Initial System SetupBasic Operation Pre-Operation TasksPrime the System Pump Calibration Calibrate the pumpSpraying PurgingBration 1 and 2 Screens 22 and 23, Purging Mixed Material Purging Fluid Supply SystemPurging Mixed Material Purging Fluid Supply SystemSolenoid Valves in Control Box Pressure Relief Procedure Valve SettingsLock Mode ShutdownError Log Use of Optional USB ModuleUSB Logs Job LogSetup Sample Error LogUSB Port Download ProcedureRecommended USB Flash Drives Run Mode Details Run Mix Spray ScreenRun Home Screen Run Mix Batch ScreenRun Job Number Screen Run Log Errors ScreensRun Mix Totals Screen Run Pump Control Screen Run Pump Control ScreenSetup Home Screen Setup Mode DetailsPassword Screen Configure 1-4 Screens Confirm Change of System TypeConfigure 3 Screen 20 and Configure 4 Screen Recipe 1-1 Screen Recipe 1-2 ScreenMaintenance 1-3 Screens Maintenance RecommendationsRecommended Maintenance Component FrequencyTroubleshooting Screens Calibration 1 and 2 Screens 22Membrane Test Screen Troubleshooting System Inputs ScreenTroubleshooting System Outputs Screen Select a Component B Restrictor Size Dynamic DosingGeneral Operating Cycle, Dynamic Dosing Pressure Too High Pressure Too Low Pressure B Pressure B Control Range with Properly Sized RestrictorSystem Errors System AlarmsTo Clear Error and Restart Air Flow Switch AFS FunctionSystem Idle Warning Idle Error Codes System Alarm/Advisory/Record CodesAlarm Troubleshooting Alarm and Description Cause SolutionCommunication Error USB Communication ErrorEQU2 Alarm and Description Cause Solution SFA1 or SFB1 PreMix ErrorPneumatic Schematic, page 66 or PreFill ErrorRatio Low Error Already about equal, verify that comQDA1 QDB1Alarm and Description Cause Solution QTA1 or QTB1 Dose Time ErrorLeak Error Linear Sensor ErrorAlarm and Description Cause Solution DDA1 or DDB1 Diving/Cavitation ErrorPark Error Stall Up ErrorRestrictor Sizes Size Code Orifice Size Dynamic Dosing Restrictor Selection GraphsExample Differential Pressure between a and B Flow Rate cc/min Detail View500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 Schematics System Pneumatic SchematicPneumatic Schematic Non-Hazardous LocationAIR Flow Switch SIG Hazardous Location Electrical Schematic Fluid J4CONTROL ModulePower Supply Non-Hazardous Electrical Schematic Dimensions and Mounting Merkur Merkur BellowsTechnical Data ProMix 2KE MetricOn-ratio accuracy Noise levelGraco Standard Warranty Graco Information