Graco 3A0868G Overview, Installation, Usage, Component Identification and Definition

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Overview

Overview

Usage

The ProMix 2KE is an electronic two-component paint proportioner. It can blend most two-component paints. It is not for use with quick-setting paints (those with a pot life of less than 5 minutes).

•Has dynamic dosing capabilities. It dispenses mate- rial A, monitors fluid flow, and dispenses material B in doses to cause the mixture to stay on ratio.

•Can proportion at ratios from 0.1:1 to 30.0:1.

•Will display the last 50 errors with date, time, and event. The optional USB upgrade kit will log 500 errors and up to 2000 jobs.

•For systems with one gun, an optional Gun Flush Box provides an automated flushing system for a manual spray gun.

Component Identification and Definition

Component	Description

Control Box	•	Advanced Fluid Control Module
	• Power supply or alternator
	•	Solenoid valves
	•	Air flow switch(es)
	•	Optional USB Module
	•	Audible alarm
	• Optional pressure switch for gun flush box

Fluid Module	•	Mix manifold, which includes the fluid integrator and static mixer.
	• Color/catalyst valve stacks, includes pneumatically operated dose valves for material A
		and B, as well as solvent valves.
	•	Pumps

Display Module	Used to set up, display, operate, and monitor the system. Used for daily painting functions
	including choosing recipes, reading/clearing errors, and placing the system in Spray,
	Standby, or Purge mode.

Installation

General Information

•Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustra- tions.

•Be sure all accessories are adequately sized and pressure-rated to meet system requirements.

•To protect the Display Module screens from paints and solvents, clear-plastic protective shields are available in packs of 10 (Part No. 24G821). Clean the screens with a dry cloth if necessary.

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3A0868G

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Contents ProMix 2KE Contents USB ModelsSeries Ratio Pumps Psi MPa, bar Port Approvals Models Related ManualsManual Description Special Conditions for Safe USE Fire and Explosion HazardElectric Shock Hazard Intrinsic Safety Skin Injection HazardToxic Fluid or Fumes Hazard Equipment Misuse HazardMoving Parts Hazard Personal Protective EquipmentImportant Two-Component Material Information Glossary of Terms Usage InstallationOverview Component Identification and DefinitionIntrinsically Safe Installation Requirements Hazardous Location InstallationNon-Hazardous Locations Requirements Display ModuleAir Supply Air regulator and bleed-type shutoff valveAir Connections Fluid SupplyFluid Connections Key SVA DVASVB DVB Tubing Chart and Diagrams Used only on is modelsGFB1-A ATOM-1 ATOM-2 Power Connection non-IS units only ElectricalGrounding Grounding IG . Display Module Display ModuleDisplay Key FunctionIcon Key Troubleshooting Run ModeSetup Mode Screen SummaryScreen User Input Range/Options Default Ranges for User InputsHome ErrorsPump Control RunSet-Up Home Password Configure RecipeMaintenance Calibration Set-Up HomeSystem Outputs System Outputs Set-Up Home System InputsMembrane Test Basic Operation Power OnInitial System Setup Pre-Operation TasksPrime the System Pump Calibration Calibrate the pumpBration 1 and 2 Screens 22 and 23, SprayingPurging Purging Mixed Material Purging Fluid Supply SystemPurging Mixed Material Purging Fluid Supply SystemSolenoid Valves in Control Box Lock Mode Pressure Relief ProcedureValve Settings ShutdownUSB Logs Error LogUse of Optional USB Module Job LogSetup Sample Error LogRecommended USB Flash Drives Download ProcedureUSB Port Run Home Screen Run Mode DetailsRun Mix Spray Screen Run Mix Batch ScreenRun Mix Totals Screen Run Log Errors ScreensRun Job Number Screen Run Pump Control Screen Run Pump Control ScreenPassword Screen Setup Mode DetailsSetup Home Screen Configure 1-4 Screens Confirm Change of System TypeConfigure 3 Screen 20 and Configure 4 Screen Recipe 1-1 Screen Recipe 1-2 ScreenRecommended Maintenance Maintenance 1-3 ScreensMaintenance Recommendations Component FrequencyTroubleshooting Screens Calibration 1 and 2 Screens 22Troubleshooting System Outputs Screen Troubleshooting System Inputs ScreenMembrane Test Screen General Operating Cycle, Dynamic Dosing Dynamic DosingSelect a Component B Restrictor Size Pressure Too High Pressure Too Low Pressure B Pressure B Control Range with Properly Sized RestrictorTo Clear Error and Restart System ErrorsSystem Alarms Air Flow Switch AFS FunctionSystem Idle Warning Idle Error Codes System Alarm/Advisory/Record CodesCommunication Error Alarm TroubleshootingAlarm and Description Cause Solution USB Communication ErrorEQU2 Pneumatic Schematic, page 66 or Alarm and Description Cause Solution SFA1 or SFB1PreMix Error PreFill ErrorRatio Low Error Already about equal, verify that comQDA1 QDB1Leak Error Alarm and Description Cause Solution QTA1 or QTB1Dose Time Error Linear Sensor ErrorPark Error Alarm and Description Cause Solution DDA1 or DDB1Diving/Cavitation Error Stall Up ErrorExample Dynamic Dosing Restrictor Selection GraphsRestrictor Sizes Size Code Orifice Size Differential Pressure between a and B Flow Rate cc/min Detail View500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 Schematics System Pneumatic SchematicPneumatic Schematic Non-Hazardous LocationAIR Flow Switch SIG Hazardous Location Electrical Schematic Fluid J4CONTROL ModulePower Supply Non-Hazardous Electrical Schematic Dimensions and Mounting Merkur Merkur BellowsOn-ratio accuracy Technical DataProMix 2KE Metric Noise levelGraco Standard Warranty Graco Information