Graco 3A0868G important safety instructions Screen Summary, Run Mode, Setup Mode, Troubleshooting

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Display Module

Screen Summary

NOTE: This summary is a one-page guide to the ProMix 2KE screens, followed by screen maps. For operating instructions, see Basic Operation, page 29. For further detail on individual screens, see Run Mode Details, page 39, or Setup Mode Details, page 42.

Run Mode

The run mode has three screen sections that control the mixing operations.

Mix (Screens 2-4, 38)

•Spray (Screen 2) controls most mixing opera- tions.

•Batch (Screen 3) controls dispense of a set vol- ume.

•Totals (Screen 4) displays grand and batch totals for materials A and B.

•Job Number (Screen 38) displays job number and user number

Error Log (Screens 5-14)

•10 screens, 5 errors per page.

•Displays date, time, and error.

Pump Control (Screen 15)

•Manually start or stop a pump.

•Park pumps for brief shutdowns.

Setup Mode

The setup mode has four screen sections that allow an authorized user to choose the exact settings needed for the system:

Configure (Screens 18-21)

•Configure 1 (Screen 18) controls system type (pump or meter), gun flush box enable, and number of guns (1 or 2).

•Configure 2 (Screen 19) controls hose length and diameter for one or two guns, flow rate region setting, and air flow switch enable or disable.

•Configure 3 (Screen 20) controls language (for optional USB Module), date format, date, time, password setting, and backlight timer.

•Configure 4 (Screen 21) controls units for dis- tance, volume and pressure.

Recipe (Screens 28 and 29)

•Recipe 1-1 (Screen 28) and 1-2 (Screen 29) control Material 1/Color 1 parameters and flush.

Maintenance (Screens 24-26)

•Maintenance 1 (Screen 24) controls mainte- nance timer actual and target for Pump A, Pump B, Solvent Valve A, and Solvent Valve B.

•Maintenance 2 (Screen 25) controls dose valves A and B maintenance timers, actual and target.

•Maintenance 3 (Screen 26) controls fluid and air filter maintenance timers, actual and target.

Calibration (Screens 22 and 23)

•Calibration 1 (Screen 22) controls pump factors for Pump A and Pump B.

•Calibration 2 (Screen 23) allows the user to per- form a calibration.

Troubleshooting

The troubleshooting mode has three screen sections that allow an authorized user to troubleshoot system operation. See FIG. 14, page 28.

System Inputs (Screen 35)

Membrane Test (Screen 36)

System Outputs and Manual Activation (Screen 37)

3A0868G

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Contents ProMix 2KE Contents Series Ratio Pumps Psi MPa, bar Port Approvals ModelsUSB Manual Description Related ManualsModels Electric Shock Hazard Fire and Explosion HazardSpecial Conditions for Safe USE Skin Injection Hazard Intrinsic SafetyPersonal Protective Equipment Equipment Misuse HazardMoving Parts Hazard Toxic Fluid or Fumes HazardImportant Two-Component Material Information Glossary of Terms Component Identification and Definition InstallationOverview UsageHazardous Location Installation Intrinsically Safe Installation RequirementsNon-Hazardous Locations Air regulator and bleed-type shutoff valve Display ModuleAir Supply RequirementsFluid Connections Fluid SupplyAir Connections SVB DVB SVA DVAKey Used only on is models Tubing Chart and DiagramsGFB1-A ATOM-1 ATOM-2 Electrical Power Connection non-IS units onlyGrounding Grounding Key Function Display ModuleDisplay IG . Display ModuleIcon Key Screen Summary Run ModeSetup Mode TroubleshootingRanges for User Inputs Screen User Input Range/Options DefaultRun ErrorsPump Control HomeRecipe Set-Up Home Password ConfigureCalibration Set-Up Home MaintenanceMembrane Test System Outputs Set-Up Home System InputsSystem Outputs Pre-Operation Tasks Power OnInitial System Setup Basic OperationPrime the System Calibrate the pump Pump CalibrationPurging Mixed Material Purging Fluid Supply System SprayingPurging Bration 1 and 2 Screens 22 and 23,Purging Fluid Supply System Purging Mixed MaterialSolenoid Valves in Control Box Shutdown Pressure Relief ProcedureValve Settings Lock ModeJob Log Error LogUse of Optional USB Module USB LogsSample Error Log SetupUSB Port Download ProcedureRecommended USB Flash Drives Run Mix Batch Screen Run Mode DetailsRun Mix Spray Screen Run Home ScreenRun Job Number Screen Run Log Errors ScreensRun Mix Totals Screen Run Pump Control Screen Run Pump Control ScreenSetup Home Screen Setup Mode DetailsPassword Screen Confirm Change of System Type Configure 1-4 ScreensRecipe 1-1 Screen Recipe 1-2 Screen Configure 3 Screen 20 and Configure 4 ScreenComponent Frequency Maintenance 1-3 ScreensMaintenance Recommendations Recommended MaintenanceCalibration 1 and 2 Screens 22 Troubleshooting ScreensMembrane Test Screen Troubleshooting System Inputs ScreenTroubleshooting System Outputs Screen Select a Component B Restrictor Size Dynamic DosingGeneral Operating Cycle, Dynamic Dosing B Control Range with Properly Sized Restrictor Pressure Too High Pressure Too Low Pressure B PressureAir Flow Switch AFS Function System ErrorsSystem Alarms To Clear Error and RestartSystem Idle Warning Idle System Alarm/Advisory/Record Codes Error CodesUSB Communication Error Alarm TroubleshootingAlarm and Description Cause Solution Communication ErrorEQU2 PreFill Error Alarm and Description Cause Solution SFA1 or SFB1PreMix Error Pneumatic Schematic, page 66 orAlready about equal, verify that com Ratio Low ErrorQDB1 QDA1Linear Sensor Error Alarm and Description Cause Solution QTA1 or QTB1Dose Time Error Leak ErrorStall Up Error Alarm and Description Cause Solution DDA1 or DDB1Diving/Cavitation Error Park ErrorRestrictor Sizes Size Code Orifice Size Dynamic Dosing Restrictor Selection GraphsExample Flow Rate cc/min Detail View Differential Pressure between a and B500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 System Pneumatic Schematic SchematicsNon-Hazardous Location Pneumatic SchematicAIR Flow Switch SIG Fluid J4CONTROL Module Hazardous Location Electrical SchematicPower Supply Non-Hazardous Electrical Schematic Merkur Merkur Bellows Dimensions and MountingNoise level Technical DataProMix 2KE Metric On-ratio accuracyGraco Information Graco Standard Warranty