Graco 3A0868G important safety instructions Non-Hazardous Location, Pneumatic Schematic

Page 67

3A0868G

	PUMPS SYSTEMS ONLY
MERKUR	MERKUR
MOTOR A	MOTOR B

AIR EXHAUST MUFFLER
12 VDC
4-WAY SOLENOID	A	B
12 VDC
4-WAY SOLENOID	A	B

				MANIFOLD
CLOSE			TUBE		PURGE A
	5/32				VALVE


		OPEN
CLOSE			TUBE		DOSE A1
	5/32				VALVE

Non-Hazardous Location

GAUGE

AIR REGULATOR

PUMP A PILOT

GAUGE

AIR REGULATOR

RELIEF VALVE

85/110 PSI (.58/.76GAUGE MPa, 5.8/7.6 BAR)

3/4" AIR FILTER AUTO DRAIN 20 MICRON

AIR

INPUT

PUMPS SYSTEMS ONLY

PUMP B PILOT

3/8" TUBE

TO MANIFOLD

3/8" AIR REG.

AUTO DRAIN 5 MICRON

100 PSI (.7 MPa, 7 BAR)

3/4" BALL VALVE BLEED TYPE

12 VDC
4-WAY SOLENOID	A	B
4-WAY SOLENOID
12 VDC
4-WAY SOLENOID	A	B
12 VDC
4-WAY SOLENOID	A	B
12 VDC
4-WAY SOLENOID	A	B
4-WAY SOLENOID
12 VDC
3-WAY SOLENOID	A

	OPEN
CLOSE			TUBE	PURGE B
CLOSE	5/32			VALVE


		OPEN
CLOSE			TUBE	DOSE B
CLOSE	5/32			VALVE

		OPEN
		OPEN
CLOSE			TUBE	DOSE A2
	5/32			VALVE
				(OPTIONAL)
				(OPTIONAL)

	OPEN
CLOSE			TUBE	DOSE A3
	5/32			VALVE
				(OPTIONAL)
				(OPTIONAL)

	OPEN
			TUBE	GFB #1
				VALVE
	5/32			(OPTIONAL)
	5/32
	OPEN

Pneumatic Schematic

Schematics

67

Image 67

Contents ProMix 2KE Contents USB ModelsSeries Ratio Pumps Psi MPa, bar Port Approvals Models Related ManualsManual Description Special Conditions for Safe USE Fire and Explosion HazardElectric Shock Hazard Skin Injection Hazard Intrinsic SafetyPersonal Protective Equipment Equipment Misuse HazardMoving Parts Hazard Toxic Fluid or Fumes HazardImportant Two-Component Material Information Glossary of Terms Component Identification and Definition InstallationOverview UsageHazardous Location Installation Intrinsically Safe Installation RequirementsNon-Hazardous Locations Air regulator and bleed-type shutoff valve Display ModuleAir Supply RequirementsAir Connections Fluid SupplyFluid Connections Key SVA DVASVB DVB Used only on is models Tubing Chart and DiagramsGFB1-A ATOM-1 ATOM-2 Electrical Power Connection non-IS units onlyGrounding Grounding Key Function Display ModuleDisplay IG . Display ModuleIcon Key Screen Summary Run ModeSetup Mode TroubleshootingRanges for User Inputs Screen User Input Range/Options DefaultRun ErrorsPump Control HomeRecipe Set-Up Home Password ConfigureCalibration Set-Up Home MaintenanceSystem Outputs System Outputs Set-Up Home System InputsMembrane Test Pre-Operation Tasks Power OnInitial System Setup Basic OperationPrime the System Calibrate the pump Pump CalibrationPurging Mixed Material Purging Fluid Supply System SprayingPurging Bration 1 and 2 Screens 22 and 23,Purging Fluid Supply System Purging Mixed MaterialSolenoid Valves in Control Box Shutdown Pressure Relief ProcedureValve Settings Lock ModeJob Log Error LogUse of Optional USB Module USB LogsSample Error Log SetupRecommended USB Flash Drives Download ProcedureUSB Port Run Mix Batch Screen Run Mode DetailsRun Mix Spray Screen Run Home ScreenRun Mix Totals Screen Run Log Errors ScreensRun Job Number Screen Run Pump Control Screen Run Pump Control ScreenPassword Screen Setup Mode DetailsSetup Home Screen Confirm Change of System Type Configure 1-4 ScreensRecipe 1-1 Screen Recipe 1-2 Screen Configure 3 Screen 20 and Configure 4 ScreenComponent Frequency Maintenance 1-3 ScreensMaintenance Recommendations Recommended MaintenanceCalibration 1 and 2 Screens 22 Troubleshooting ScreensTroubleshooting System Outputs Screen Troubleshooting System Inputs ScreenMembrane Test Screen General Operating Cycle, Dynamic Dosing Dynamic DosingSelect a Component B Restrictor Size B Control Range with Properly Sized Restrictor Pressure Too High Pressure Too Low Pressure B PressureAir Flow Switch AFS Function System ErrorsSystem Alarms To Clear Error and RestartSystem Idle Warning Idle System Alarm/Advisory/Record Codes Error CodesUSB Communication Error Alarm TroubleshootingAlarm and Description Cause Solution Communication ErrorEQU2 PreFill Error Alarm and Description Cause Solution SFA1 or SFB1PreMix Error Pneumatic Schematic, page 66 orAlready about equal, verify that com Ratio Low ErrorQDB1 QDA1Linear Sensor Error Alarm and Description Cause Solution QTA1 or QTB1Dose Time Error Leak ErrorStall Up Error Alarm and Description Cause Solution DDA1 or DDB1Diving/Cavitation Error Park ErrorExample Dynamic Dosing Restrictor Selection GraphsRestrictor Sizes Size Code Orifice Size Flow Rate cc/min Detail View Differential Pressure between a and B500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 System Pneumatic Schematic SchematicsNon-Hazardous Location Pneumatic SchematicAIR Flow Switch SIG Fluid J4CONTROL Module Hazardous Location Electrical SchematicPower Supply Non-Hazardous Electrical Schematic Merkur Merkur Bellows Dimensions and MountingNoise level Technical DataProMix 2KE Metric On-ratio accuracyGraco Information Graco Standard Warranty