Graco 3A0868G System Errors, System Alarms, System Advisory/Record Codes

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System Errors

System Errors

NOTE: Do not use the fluid in the line that was dis- pensed off ratio as it may not cure properly.

System Alarms

System alarms alert you of a problem and help prevent off-ratio spraying. If an alarm occurs, operation stops and the following occurs:

•Alarm buzzer sounds.

•Status bar on the Display Module shows the alarm code.

•Alarm is saved in the date/time stamped log.

Error Code Indicator

FIG. 53. Display Module Alarm Codes

System Advisory/Record Codes

TABLE 3 lists the advisory and record codes. Advisories and records do not stop operation or sound an alarm. If an advisory occurs, the Status bar on the Display Mod- ule shows the advisory icon and code. System records do not display on the Status bar. Both advisories and records are saved in the date/time stamped log, which can be viewed on the display or saved to a flash drive using optional USB port.

Record - no icon

Alarm icon

Advisory icon

FIG. 54. Error Log Icons

To Clear Error and Restart

NOTE: When an error occurs be sure to determine the error code before resetting it. If you forget which code occurred, use Run Log Errors (Screens 5-14), page 40, to view the last 50 errors, with date and time stamps.

To reset alarms, see Table 3, and Alarm Troubleshoot- ing, page 53. Many errors can be cleared by simply

pressing .

Air Flow Switch (AFS) Function

Air or Air-assisted Guns

The air flow switch (AFS) detects air flow to the gun and signals the ProMix 2KE controller when the gun is trig- gered. The gun icon on the Display Module shows spray when the AFS is activated.

If a pump fails, pure resin or catalyst could spray indefi- nitely if the ProMix 2KE does not detect the condition and intervene, which is why the AFS is so important.

If the ProMix 2KE detects through the AFS signal that the gun is triggered, yet one or both of the pumps are not running, a Dose Time Alarm (QTA1 or QTB1) occurs after 40 seconds and the system goes into Standby.

NOTE: Systems with a 45:1 pump ratio are designed for use with an airless gun. These systems contain no air flow switch and are set up so that they do not trigger a System Idle Warning.

NOTE: For airless applications with other pump ratios, the air flow switch can be disabled on Configure 2 (Screen 19).

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3A0868G

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Contents ProMix 2KE Contents Series Ratio Pumps Psi MPa, bar Port Approvals ModelsUSB Manual Description Related ManualsModels Electric Shock Hazard Fire and Explosion HazardSpecial Conditions for Safe USE Intrinsic Safety Skin Injection HazardToxic Fluid or Fumes Hazard Equipment Misuse HazardMoving Parts Hazard Personal Protective EquipmentImportant Two-Component Material Information Glossary of Terms Usage InstallationOverview Component Identification and DefinitionIntrinsically Safe Installation Requirements Hazardous Location InstallationNon-Hazardous Locations Requirements Display ModuleAir Supply Air regulator and bleed-type shutoff valveFluid Connections Fluid SupplyAir Connections SVB DVB SVA DVAKey Tubing Chart and Diagrams Used only on is modelsGFB1-A ATOM-1 ATOM-2 Power Connection non-IS units only ElectricalGrounding Grounding IG . Display Module Display ModuleDisplay Key FunctionIcon Key Troubleshooting Run ModeSetup Mode Screen SummaryScreen User Input Range/Options Default Ranges for User InputsHome ErrorsPump Control RunSet-Up Home Password Configure RecipeMaintenance Calibration Set-Up HomeMembrane Test System Outputs Set-Up Home System InputsSystem Outputs Basic Operation Power OnInitial System Setup Pre-Operation TasksPrime the System Pump Calibration Calibrate the pumpBration 1 and 2 Screens 22 and 23, SprayingPurging Purging Mixed Material Purging Fluid Supply SystemPurging Mixed Material Purging Fluid Supply SystemSolenoid Valves in Control Box Lock Mode Pressure Relief ProcedureValve Settings ShutdownUSB Logs Error LogUse of Optional USB Module Job LogSetup Sample Error LogUSB Port Download ProcedureRecommended USB Flash Drives Run Home Screen Run Mode DetailsRun Mix Spray Screen Run Mix Batch ScreenRun Job Number Screen Run Log Errors ScreensRun Mix Totals Screen Run Pump Control Screen Run Pump Control ScreenSetup Home Screen Setup Mode DetailsPassword Screen Configure 1-4 Screens Confirm Change of System TypeConfigure 3 Screen 20 and Configure 4 Screen Recipe 1-1 Screen Recipe 1-2 ScreenRecommended Maintenance Maintenance 1-3 ScreensMaintenance Recommendations Component FrequencyTroubleshooting Screens Calibration 1 and 2 Screens 22Membrane Test Screen Troubleshooting System Inputs ScreenTroubleshooting System Outputs Screen Select a Component B Restrictor Size Dynamic DosingGeneral Operating Cycle, Dynamic Dosing Pressure Too High Pressure Too Low Pressure B Pressure B Control Range with Properly Sized RestrictorTo Clear Error and Restart System ErrorsSystem Alarms Air Flow Switch AFS FunctionSystem Idle Warning Idle Error Codes System Alarm/Advisory/Record CodesCommunication Error Alarm TroubleshootingAlarm and Description Cause Solution USB Communication ErrorEQU2 Pneumatic Schematic, page 66 or Alarm and Description Cause Solution SFA1 or SFB1PreMix Error PreFill ErrorRatio Low Error Already about equal, verify that comQDA1 QDB1Leak Error Alarm and Description Cause Solution QTA1 or QTB1Dose Time Error Linear Sensor ErrorPark Error Alarm and Description Cause Solution DDA1 or DDB1Diving/Cavitation Error Stall Up ErrorRestrictor Sizes Size Code Orifice Size Dynamic Dosing Restrictor Selection GraphsExample Differential Pressure between a and B Flow Rate cc/min Detail View500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 Schematics System Pneumatic SchematicPneumatic Schematic Non-Hazardous LocationAIR Flow Switch SIG Hazardous Location Electrical Schematic Fluid J4CONTROL ModulePower Supply Non-Hazardous Electrical Schematic Dimensions and Mounting Merkur Merkur BellowsOn-ratio accuracy Technical DataProMix 2KE Metric Noise levelGraco Standard Warranty Graco Information