Graco 3A0868G Calibration 1 and 2 Screens 22, Troubleshooting Screens

Page 46

Setup Mode Details

Calibration 1 and 2 (Screens 22 and 23)

NOTE: See Pump Calibration, page 31, for detailed instructions.

Calibration 1 (Screen 22) displays if is selected on Setup Home (Screen 17). This screen displays the pump factor for Pump A and Pump B. The factor is the pump displacement per inch. The system starts at the default factor for the pump size chosen on Configure 1 (Screen 18, page 43). Factor values update automati- cally as needed based on calibration results from Cali- bration 2 (Screen 23). Factor values also can be set on this screen, from 5 to 50 cc/in.

Pump B

Factor

Pump A

Factor

Home

FIG. 43. Calibration 1 (Screen 22)

Press to display Calibration 2 (Screen 23). This screen allows the user to perform a calibration. It dis- plays Pump A and Pump B factors, the target dispense volume, the actual dispense volume (0 to 9999 cc), and the material to dispense.

Pump B

Material to

 

Factor

dispense

 

 

 

Target

 

 

dispense

 

 

volume

Pump A

 

Actual

Factor

 

dispense

 

 

volume

Start Pump

Cancel Pump

Home

Calibration

Calibration

 

FIG. 44. Calibration 2 (Screen 23)

Press to highlight the pump you wish to cali- brate. Press . An X displays in the box.

Press to start the calibration on the highlighted

pump (A or B). Press to cancel the calibration.

NOTE: If you press but calibration does not begin, check to be sure that you have selected Pump A or Pump B.

Press to highlight the actual dispense vol-

ume field. Press to set the volume (from 0 to

9999 cc). Press to move between digits.

Press to change a digit. Press when field is correct.

Use to toggle between Calibration 1 (Screen 22) and Calibration 2 (Screen 23).

Troubleshooting (Screens 35-37)

Screens for testing system controls can be accessed by setting the password to 9909. See Configure 3 (Screen 20), page 44, to set or change the password.

After setting the password to 9909, press to exit

Setup. Press to reenter Setup. Setup Home (Screen 17) displays, with troubleshooting screen options.

Troubleshooting screen options appear here.

FIG. 45. Setup Home with Troubleshooting

46

3A0868G

Image 46
Contents ProMix 2KE Contents USB ModelsSeries Ratio Pumps Psi MPa, bar Port Approvals Models Related ManualsManual Description Special Conditions for Safe USE Fire and Explosion HazardElectric Shock Hazard Intrinsic Safety Skin Injection HazardToxic Fluid or Fumes Hazard Equipment Misuse HazardMoving Parts Hazard Personal Protective EquipmentImportant Two-Component Material Information Glossary of Terms Usage InstallationOverview Component Identification and DefinitionIntrinsically Safe Installation Requirements Hazardous Location InstallationNon-Hazardous Locations Requirements Display ModuleAir Supply Air regulator and bleed-type shutoff valveAir Connections Fluid SupplyFluid Connections Key SVA DVASVB DVB Tubing Chart and Diagrams Used only on is modelsGFB1-A ATOM-1 ATOM-2 Power Connection non-IS units only ElectricalGrounding Grounding IG . Display Module Display ModuleDisplay Key FunctionIcon Key Troubleshooting Run ModeSetup Mode Screen SummaryScreen User Input Range/Options Default Ranges for User InputsHome ErrorsPump Control RunSet-Up Home Password Configure RecipeMaintenance Calibration Set-Up HomeSystem Outputs System Outputs Set-Up Home System InputsMembrane Test Basic Operation Power OnInitial System Setup Pre-Operation TasksPrime the System Pump Calibration Calibrate the pumpBration 1 and 2 Screens 22 and 23, SprayingPurging Purging Mixed Material Purging Fluid Supply SystemPurging Mixed Material Purging Fluid Supply SystemSolenoid Valves in Control Box Lock Mode Pressure Relief ProcedureValve Settings ShutdownUSB Logs Error LogUse of Optional USB Module Job LogSetup Sample Error LogRecommended USB Flash Drives Download ProcedureUSB Port Run Home Screen Run Mode DetailsRun Mix Spray Screen Run Mix Batch ScreenRun Mix Totals Screen Run Log Errors ScreensRun Job Number Screen Run Pump Control Screen Run Pump Control ScreenPassword Screen Setup Mode DetailsSetup Home Screen Configure 1-4 Screens Confirm Change of System TypeConfigure 3 Screen 20 and Configure 4 Screen Recipe 1-1 Screen Recipe 1-2 ScreenRecommended Maintenance Maintenance 1-3 ScreensMaintenance Recommendations Component FrequencyTroubleshooting Screens Calibration 1 and 2 Screens 22Troubleshooting System Outputs Screen Troubleshooting System Inputs ScreenMembrane Test Screen General Operating Cycle, Dynamic Dosing Dynamic DosingSelect a Component B Restrictor Size Pressure Too High Pressure Too Low Pressure B Pressure B Control Range with Properly Sized RestrictorTo Clear Error and Restart System ErrorsSystem Alarms Air Flow Switch AFS FunctionSystem Idle Warning Idle Error Codes System Alarm/Advisory/Record CodesCommunication Error Alarm TroubleshootingAlarm and Description Cause Solution USB Communication ErrorEQU2 Pneumatic Schematic, page 66 or Alarm and Description Cause Solution SFA1 or SFB1PreMix Error PreFill ErrorRatio Low Error Already about equal, verify that comQDA1 QDB1Leak Error Alarm and Description Cause Solution QTA1 or QTB1Dose Time Error Linear Sensor ErrorPark Error Alarm and Description Cause Solution DDA1 or DDB1Diving/Cavitation Error Stall Up ErrorExample Dynamic Dosing Restrictor Selection GraphsRestrictor Sizes Size Code Orifice Size Differential Pressure between a and B Flow Rate cc/min Detail View500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 Schematics System Pneumatic SchematicPneumatic Schematic Non-Hazardous LocationAIR Flow Switch SIG Hazardous Location Electrical Schematic Fluid J4CONTROL ModulePower Supply Non-Hazardous Electrical Schematic Dimensions and Mounting Merkur Merkur BellowsOn-ratio accuracy Technical DataProMix 2KE Metric Noise levelGraco Standard Warranty Graco Information