Graco 3A0868G Fire and Explosion Hazard, Special Conditions for Safe USE, Electric Shock Hazard

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Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

•Keep work area free of debris, including solvent, rags and gasoline.

•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

•Ground all equipment in the work area. See Grounding instructions.

•Use only grounded hoses.

•Hold gun firmly to side of grounded pail when triggering into pail.

•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

•Keep a working fire extinguisher in the work area.

SPECIAL CONDITIONS FOR SAFE USE

•To prevent the risk of electrostatic sparking, the equipment’s non-metallic parts should be cleaned only with a damp cloth.

•The aluminum adapter plate may spark upon impact or contact with moving parts, which may cause fire or explosion. Take precautions to avoid such impact or contact.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

•Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

•Connect only to grounded power source.

•All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

3A0868G

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Contents ProMix 2KE Contents Series Ratio Pumps Psi MPa, bar Port Approvals ModelsUSB Manual Description Related ManualsModels Electric Shock Hazard Fire and Explosion HazardSpecial Conditions for Safe USE Skin Injection Hazard Intrinsic SafetyMoving Parts Hazard Equipment Misuse HazardToxic Fluid or Fumes Hazard Personal Protective EquipmentImportant Two-Component Material Information Glossary of Terms Overview InstallationUsage Component Identification and DefinitionHazardous Location Installation Intrinsically Safe Installation RequirementsNon-Hazardous Locations Air Supply Display ModuleRequirements Air regulator and bleed-type shutoff valveFluid Connections Fluid SupplyAir Connections SVB DVB SVA DVAKey Used only on is models Tubing Chart and DiagramsGFB1-A ATOM-1 ATOM-2 Electrical Power Connection non-IS units onlyGrounding Grounding Display Display ModuleIG . Display Module Key FunctionIcon Key Setup Mode Run ModeTroubleshooting Screen SummaryRanges for User Inputs Screen User Input Range/Options DefaultPump Control ErrorsHome RunRecipe Set-Up Home Password ConfigureCalibration Set-Up Home MaintenanceMembrane Test System Outputs Set-Up Home System InputsSystem Outputs Initial System Setup Power OnBasic Operation Pre-Operation TasksPrime the System Calibrate the pump Pump CalibrationPurging SprayingBration 1 and 2 Screens 22 and 23, Purging Mixed Material Purging Fluid Supply SystemPurging Fluid Supply System Purging Mixed MaterialSolenoid Valves in Control Box Valve Settings Pressure Relief ProcedureLock Mode ShutdownUse of Optional USB Module Error LogUSB Logs Job LogSample Error Log SetupUSB Port Download ProcedureRecommended USB Flash Drives Run Mix Spray Screen Run Mode DetailsRun Home Screen Run Mix Batch ScreenRun Job Number Screen Run Log Errors ScreensRun Mix Totals Screen Run Pump Control Screen Run Pump Control ScreenSetup Home Screen Setup Mode DetailsPassword Screen Confirm Change of System Type Configure 1-4 ScreensRecipe 1-1 Screen Recipe 1-2 Screen Configure 3 Screen 20 and Configure 4 ScreenMaintenance Recommendations Maintenance 1-3 ScreensRecommended Maintenance Component FrequencyCalibration 1 and 2 Screens 22 Troubleshooting ScreensMembrane Test Screen Troubleshooting System Inputs ScreenTroubleshooting System Outputs Screen Select a Component B Restrictor Size Dynamic DosingGeneral Operating Cycle, Dynamic Dosing B Control Range with Properly Sized Restrictor Pressure Too High Pressure Too Low Pressure B PressureSystem Alarms System ErrorsTo Clear Error and Restart Air Flow Switch AFS FunctionSystem Idle Warning Idle System Alarm/Advisory/Record Codes Error CodesAlarm and Description Cause Solution Alarm TroubleshootingCommunication Error USB Communication ErrorEQU2 PreMix Error Alarm and Description Cause Solution SFA1 or SFB1Pneumatic Schematic, page 66 or PreFill ErrorAlready about equal, verify that com Ratio Low ErrorQDB1 QDA1Dose Time Error Alarm and Description Cause Solution QTA1 or QTB1Leak Error Linear Sensor ErrorDiving/Cavitation Error Alarm and Description Cause Solution DDA1 or DDB1Park Error Stall Up ErrorRestrictor Sizes Size Code Orifice Size Dynamic Dosing Restrictor Selection GraphsExample Flow Rate cc/min Detail View Differential Pressure between a and B500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 System Pneumatic Schematic SchematicsNon-Hazardous Location Pneumatic SchematicAIR Flow Switch SIG Fluid J4CONTROL Module Hazardous Location Electrical SchematicPower Supply Non-Hazardous Electrical Schematic Merkur Merkur Bellows Dimensions and MountingProMix 2KE Metric Technical DataOn-ratio accuracy Noise levelGraco Information Graco Standard Warranty