Ingersoll-Rand SSR UP6 50PEI HF50-PE Trouble Shooting, Problem, Cause, Remedy, over temperature

Models: HXP50-PE

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over temperature

48

TROUBLE SHOOTING

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM

 

CAUSE

REMEDY

 

 

 

 

 

 

Compressor trips due to

Compressor operating above rated pressure.

 

Set pressure to correct rating for machine.

 

over temperature

 

 

 

 

Package pre–filter blocked.

 

Clean / replace package pre–filter.

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooler blocked.

 

Clean cooler.

 

 

 

 

 

 

 

 

 

Missing or incorrectly fitted enclosure panels

 

Ensure that all enclosure panels are correctly fitted

 

 

 

 

 

 

 

 

 

Low coolant level.

 

Top up coolant and check for leaks.

 

 

 

 

 

 

 

 

 

High ambient temperature.

 

Re–site compressor.

 

 

 

 

 

 

 

 

 

Restricted cooling air flow.

 

Ensure correct air flow to compressor.

 

 

 

 

 

 

Excessive coolant

Separator cartridge leak.

 

Fit new Separator cartridge.

 

consumption

 

 

 

 

 

 

Blocked separator cartridge drain.

† Remove fittings and clean.

 

 

 

 

 

 

 

 

 

 

 

 

Compressor operating below rated pressure.

 

Set pressure to correct rating for machine.

 

 

 

 

 

 

 

 

 

Coolant system leak.

Fix leaks.

 

 

 

 

 

 

Excessive noise level

Air system leaks.

Fix leaks.

 

 

 

 

 

 

 

 

 

Airend defective.

Change Airend.

 

 

 

 

 

 

 

 

 

Drive belt slipping.

 

Replace belt and tensioner.

 

 

 

 

 

 

 

 

 

Motor defective.

Replace motor.

 

 

 

 

 

 

 

 

 

Loose components.

Retighten loose items.

 

 

 

 

 

Shaft seal leaking

Defective shaft seal.

† Fit Airend shaft seal kit.

 

 

 

 

 

 

Pressure relief valve

Defective switch or incorrect pressure switch setting.

 

Replace or set pressure to correct rating for machine.

 

opens

 

 

 

 

 

 

Minimum pressure valve malfunction.

† Fit Minimum pressure valve service kit.

 

 

 

 

 

 

 

 

 

 

 

Load solenoid valve defective.

† Fit load solenoid service kit.

 

 

 

 

 

 

 

 

Blowdown valve defective.

† Fit blowdown solenoid service kit.

 

 

 

 

 

 

 

 

Inlet valve malfunction.

† Fit inlet valve service kit.

 

 

 

 

 

 

Black residue on belt

Drive belt slipping.

 

Replace belt and tensioner.

 

guard/cooler box

 

 

 

 

Pulleys misaligned.

 

Re–align pulleys.

 

 

 

 

 

 

 

 

 

 

 

 

Worn pulleys.

† Replace pulleys and belt.

 

 

 

 

 

 

 

 

 

Gas strut failed.

 

Replace belt and tensioner.

 

 

 

 

 

 

DRYER OPTION

 

 

 

 

 

 

 

 

 

High Dew Point

Dryer compressor or fan failed.

 

Check electrical supply and repair as required.

 

(Indicator Red)

 

 

 

 

 

 

Low refrigerant charge.

 

Check for leaks.

 

 

 

 

 

 

 

 

 

 

 

 

 

High pressure switch tripped.

 

Check condenser coil for debris. Check fan operation.

 

 

 

 

 

Clean / repair as required. Reset manual switch.

 

 

 

 

 

 

Low Dew Point

HGBV out of adjustment / defective.

 

Adjust valve or replace as required.

 

(Indicator Blue)

 

 

 

 

OR Compressor runs

 

 

Never adjust thermal expansion valve. It has been

 

unloaded with no

 

 

factory set

 

system pressure

 

 

 

 

 

 

 

 

Water Down stream of

Restricted / defective drain valve.

Clean / replace drain valve.

 

dryer (Indicator OK)

 

Clean / replace condensate check valves.

 

 

 

 

 

 

 

NOTES:

§Must be carried out by a competent electrician.

This work is recommended to be carried out only by an Ingersoll Rand authorized service technician.

SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE,

http://air.ingersollrand.com

EP50–PE, HP50–PE, HXP50–PE

 

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Ingersoll-Rand SSR UP6 50PEI HF50-PE, SSR UP6 40, EP50-PE manual Trouble Shooting, Problem, Cause, Remedy, over temperature