Ingersoll-Rand SSR UP6 50PE Trouble Shooting, Problem, Cause, Remedy, Safety valve blows, on load

Models: HXP50-PE

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TROUBLE SHOOTING

 

 

TROUBLE SHOOTING

47

 

 

 

 

 

 

 

 

 

 

 

PROBLEM

CAUSE

REMEDY

 

 

 

 

 

 

 

Compressor fails to

Mains power or Control voltage not available.

§ Check incoming power supply.

 

 

start

 

§ Check the control circuit fuse.

 

 

 

 

 

 

 

 

§ Check the transformer secondary windings for the

 

 

 

 

control voltage.

 

 

 

 

 

 

 

 

Defective Star / Delta timer.

§ Change Star / Delta timer.

 

 

 

 

 

 

 

 

Machine shuts down

High airend temperature.

 

Top up coolant.

 

 

periodically

 

 

 

 

 

Motor overload.

§ Set overload to correct value and switch to manual

 

 

 

 

 

 

reset.

 

 

 

 

 

 

 

 

 

Belt stretch protection (when fitted).

 

Change belt.

 

 

 

 

 

 

 

Line voltage variation.

§ Ensure voltage does not drop below 10% on start up

 

 

 

 

and 6% running.

 

 

 

 

 

 

 

 

High current draw

Compressor operating above rated pressure.

 

Set pressure to correct rating for machine.

 

 

 

 

 

 

 

 

 

Separator cartridge contaminated.

 

Change air filter, and separator cartridge.

 

 

 

 

 

 

 

Low voltage.

§ Ensure voltage does not drop below 10% on start up

 

 

 

 

and 6% running.

 

 

 

 

 

 

 

 

 

Unbalanced voltage.

 

Correct incoming supply voltage.

 

 

 

 

 

 

 

 

 

Damaged airend.

Change Airend.

 

 

 

 

 

 

 

 

Low current draw

Air filter contaminated.

 

Change air filter.

 

 

 

 

 

 

 

 

 

Compressor operating unloaded.

 

Set pressure to correct rating for machine.

 

 

 

 

 

 

 

 

High voltage.

 

Reduce site voltage to correct operating voltage.

 

 

 

 

 

 

 

Defective inlet valve.

† Fit inlet valve service kit.

 

 

 

 

 

 

 

High discharge

Defective or incorrect pressure switch setting.

 

Replace or set pressure to correct rating for machine.

 

pressure

 

 

 

 

 

Load solenoid valve defective.

† Fit load solenoid service kit.

 

 

 

 

 

 

 

 

 

 

 

Blowdown valve defective.

† Fit blowdown solenoid service kit.

 

 

 

 

 

 

 

 

Inlet valve malfunction.

† Fit inlet valve service kit.

 

 

 

 

 

 

 

 

Low system air

Separator cartridge contaminated.

 

Fit new Separator cartridge.

 

 

pressure

 

 

 

 

 

Incorrect pressure switch setting.

 

Set pressure to correct rating for machine.

 

 

 

 

 

 

 

 

 

 

 

 

Minimum pressure valve malfunction.

† Fit Minimum pressure valve service kit.

 

 

 

 

 

 

 

 

Load solenoid valve defective.

† Fit load solenoid service kit.

 

 

 

 

 

 

 

 

Blowdown valve defective.

† Fit blowdown solenoid service kit.

 

 

 

 

 

 

 

 

 

Drive belt slipping.

 

Fit new belt and tensioner.

 

 

 

 

 

 

 

 

 

Air system leaks.

Fix leaks.

 

 

 

 

 

 

 

 

Inlet valve malfunction.

† Fit inlet valve service kit.

 

 

 

 

 

 

 

 

System demand exceeds compressor delivery.

 

Reduce demand or install additional compressor.

 

 

 

 

 

 

 

Safety valve blows

MPV STUCK CLOSED.

 

Strip MPV, examine and repair if necessary.

 

 

when compressor goes

 

 

 

 

 

 

 

Check the setting of the safety valve and the

 

 

on load.

SAFETY VALVE FAULTY

 

 

 

 

rated pressure.

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

§Must be carried out by a competent electrician.

This work is recommended to be carried out only by an Ingersoll Rand authorized service technician.

http://air.ingersollrand.com

SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE, EP50–PE,

 

HP50–PE, HXP50–PE

Page 49
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Ingersoll-Rand SSR UP6 50PE, SSR UP6 40, EP50-PE manual Trouble Shooting, Problem, Cause, Remedy, Safety valve blows, on load