TROUBLE SHOOTING

47

 

 

 

 

 

 

 

 

 

 

 

PROBLEM

CAUSE

REMEDY

 

 

 

 

 

 

 

Compressor fails to

Mains power or Control voltage not available.

§ Check incoming power supply.

 

 

start

 

§ Check the control circuit fuse.

 

 

 

 

 

 

 

 

§ Check the transformer secondary windings for the

 

 

 

 

control voltage.

 

 

 

 

 

 

 

 

Defective Star / Delta timer.

§ Change Star / Delta timer.

 

 

 

 

 

 

 

 

Machine shuts down

High airend temperature.

 

Top up coolant.

 

 

periodically

 

 

 

 

 

Motor overload.

§ Set overload to correct value and switch to manual

 

 

 

 

 

 

reset.

 

 

 

 

 

 

 

 

 

Belt stretch protection (when fitted).

 

Change belt.

 

 

 

 

 

 

 

Line voltage variation.

§ Ensure voltage does not drop below 10% on start up

 

 

 

 

and 6% running.

 

 

 

 

 

 

 

 

High current draw

Compressor operating above rated pressure.

 

Set pressure to correct rating for machine.

 

 

 

 

 

 

 

 

 

Separator cartridge contaminated.

 

Change air filter, and separator cartridge.

 

 

 

 

 

 

 

Low voltage.

§ Ensure voltage does not drop below 10% on start up

 

 

 

 

and 6% running.

 

 

 

 

 

 

 

 

 

Unbalanced voltage.

 

Correct incoming supply voltage.

 

 

 

 

 

 

 

 

 

Damaged airend.

Change Airend.

 

 

 

 

 

 

 

 

Low current draw

Air filter contaminated.

 

Change air filter.

 

 

 

 

 

 

 

 

 

Compressor operating unloaded.

 

Set pressure to correct rating for machine.

 

 

 

 

 

 

 

 

High voltage.

 

Reduce site voltage to correct operating voltage.

 

 

 

 

 

 

 

Defective inlet valve.

† Fit inlet valve service kit.

 

 

 

 

 

 

 

High discharge

Defective or incorrect pressure switch setting.

 

Replace or set pressure to correct rating for machine.

 

pressure

 

 

 

 

 

Load solenoid valve defective.

† Fit load solenoid service kit.

 

 

 

 

 

 

 

 

 

 

 

Blowdown valve defective.

† Fit blowdown solenoid service kit.

 

 

 

 

 

 

 

 

Inlet valve malfunction.

† Fit inlet valve service kit.

 

 

 

 

 

 

 

 

Low system air

Separator cartridge contaminated.

 

Fit new Separator cartridge.

 

 

pressure

 

 

 

 

 

Incorrect pressure switch setting.

 

Set pressure to correct rating for machine.

 

 

 

 

 

 

 

 

 

 

 

 

Minimum pressure valve malfunction.

† Fit Minimum pressure valve service kit.

 

 

 

 

 

 

 

 

Load solenoid valve defective.

† Fit load solenoid service kit.

 

 

 

 

 

 

 

 

Blowdown valve defective.

† Fit blowdown solenoid service kit.

 

 

 

 

 

 

 

 

 

Drive belt slipping.

 

Fit new belt and tensioner.

 

 

 

 

 

 

 

 

 

Air system leaks.

Fix leaks.

 

 

 

 

 

 

 

 

Inlet valve malfunction.

† Fit inlet valve service kit.

 

 

 

 

 

 

 

 

System demand exceeds compressor delivery.

 

Reduce demand or install additional compressor.

 

 

 

 

 

 

 

Safety valve blows

MPV STUCK CLOSED.

 

Strip MPV, examine and repair if necessary.

 

 

when compressor goes

 

 

 

 

 

 

 

Check the setting of the safety valve and the

 

 

on load.

SAFETY VALVE FAULTY

 

 

 

 

rated pressure.

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

§Must be carried out by a competent electrician.

This work is recommended to be carried out only by an Ingersoll Rand authorized service technician.

http://air.ingersollrand.com

SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE, EP50–PE,

 

HP50–PE, HXP50–PE

Page 49
Image 49
Ingersoll-Rand SSR UP6 40, SSR UP6 50PEI HF50-PE, EP50-PE, HXP50-PE, HP50-PE manual Trouble Shooting, Problem Cause Remedy

HP50-PE, SSR UP6 50PEI HF50-PE, SSR UP6 50PE, SSR UP6 40, EP50-PE specifications

Ingersoll-Rand is renowned for its premium industrial solutions, and their EP50-PE, SSR UP6 40, HXP50-PE, SSR UP6 50PE, SSR UP6 50PEI, and HF50-PE air compressors are standout products in their lineup. Each model is designed to meet diverse industrial requirements, providing reliable and efficient compressed air solutions.

The EP50-PE model features an energy-efficient design aimed at reducing operational costs while maintaining high performance levels. Its advanced rotary screw technology enhances efficiency and reduces maintenance requirements, allowing for continuous operation. The EP50-PE also incorporates advanced noise reduction features, making it suitable for noise-sensitive environments.

Next in line, the SSR UP6 40 presents an ideal solution for medium to large-scale applications. This rotary screw compressor prioritizes energy efficiency, delivering a reliable flow of compressed air while minimizing energy consumption. Equipped with a variable speed drive, the SSR UP6 40 can adapt to changing demands, ensuring optimal performance. Its durable construction ensures longevity, making it an investment worth considering for any business.

The HXP50-PE further complements Ingersoll-Rand's offerings by providing a robust, high-performance solution designed for demanding applications. This model utilizes cutting-edge technology to deliver consistently high air reliability and quality. A built-in air dryer option can further enhance the system's efficiency by ensuring dry air output, crucial for sensitive operations.

Then there's the SSR UP6 50PE, which stands out with its compact design that doesn't compromise on power or efficiency. It features advanced control options that facilitate easy monitoring and operation, ensuring that users can optimize their air system efficiently. Designed for seamless installation, this model is suitable for various applications across multiple industries.

The SSR UP6 50PEI variant incorporates integrated intelligent controls that allow for real-time diagnostics and monitoring. This feature not only optimizes performance but also aids in preventive maintenance, significantly extending the compressor's life and reliability.

Finally, the HF50-PE model is designed with a focus on high-flow applications. It provides a substantial volume of compressed air, making it ideal for heavy-duty industrial use. Its efficient design enhances airflow, leading to reduced energy consumption while still delivering the needed performance.

Ingersoll-Rand's range of air compressors is marked by a commitment to innovation, efficiency, and reliability. Each model showcases advanced technologies tailored to meet the evolving needs of modern industries, making them a smart choice for businesses seeking quality compressed air solutions.