TOP UP Coolant Procedure

MAINTENANCE 41

. the machine cannot be started accidently or otherwise.

Prior to attempting any maintenance work on a running machine, ensure that:–

DANGER

Only properly trained and competent persons should undertake any maintanence tasks with the compressor running or with electrical power connected.

. the work carried out is limited to only those tasks which require the machine to run.

. the work carried out with safety protection devices disabled or removed is limited to only those tasks which require the machine to be running with safety protection devices disabled or removed.

. all hazards present are known (e.g. pressurised components, electrically live components, removed panels, covers and guards, extreme temperatures, inflow and outflow of air, intermittently moving parts, safety valve discharge etc.).

. appropriate personal protective equipment is worn.

. loose clothing, jewellery, long hair etc. is made safe.

. warning signs indicating that Maintenance Work is in Progress are posted in a position that can be clearly seen.

Upon completion of maintenance tasks and prior to returning the machine into service, ensure that:–

. the machine is suitably tested.

. all guards and safety protection devices are refitted and correctly working.

. all panels are replaced, canopy and doors closed.

. hazardous materials are effectively contained and disposed of in a manner compliant with local or National environmental protection

codes.

WARNING

Do not under any circumstances open any drain valve or remove components from the compressor without first ensuring that the compressor is FULLY SHUT– DOWN, power isolated and all air pressure relieved from the system.

The reservoir is designed to prevent overfill. With warm unit stopped in the normal way, coolant should be at the top of the sight glass. The level should not drop beyond the bottom of the sight glass when running with steady load.

CAUTION

Ensure that SSR ULTRA coolant is used. Failure to do so will void manufacturers warranty.

COOLANT CHANGE PROCEDURE

It is better to drain the coolant immediately after the compressor has been operating as the liquid will drain more easily and any contaminant will still be in suspension.

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1.Stop the machine, electrically isolate and vent all trapped pressure.

2.Place a suitable container close to the drain valve.

3.Slowly remove fill/vent cap.

4.Remove plug from drain valve.

5.Open the drain valve and drain coolant into container.

6.Close the drain valve.

7.Replace plug in drain valve.

8.Refill the machine following the ”top up coolant” procedure above. After initial fill, to purge any airlocks, the machine should be run for a few minutes cycling between load and no load, before checking that the level is correct.

9.Replace and tighten oil fill cap.

COOLANT FILTER CHANGE PROCEDURE

1.Stop the machine, electrically isolate and vent all trapped pressure.

2.Loosen filter with the correct tool.

3.Remove the filter from the housing.

4.Place the old filter in a sealed bag and dispose of in a safe way.

5.Clean the mating face of the housing taking care to avoid any particles entering the machine.

6.Remove the new Ingersoll Rand replacement filter from its protective package.

7.Apply a small amount of lubricant to the filter seal.

8.Screw the new filter down until the seal makes contact with the housing, then hand tighten a further half turn.

9.Start the compressor and check for leaks.

AIR FILTER ELEMENT CHANGE PROCEDURE

1.Stop the machine, electrically isolate and vent all trapped pressure.

2.Unclip the retaining cap and withdraw the old element.

3.Fit the new element.

4.Replace the retaining cap.

SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE, EP50–PE, HP50–PE, HXP50–PE

HP50-PE, SSR UP6 50PEI HF50-PE, SSR UP6 50PE, SSR UP6 40, EP50-PE specifications

Ingersoll-Rand is renowned for its premium industrial solutions, and their EP50-PE, SSR UP6 40, HXP50-PE, SSR UP6 50PE, SSR UP6 50PEI, and HF50-PE air compressors are standout products in their lineup. Each model is designed to meet diverse industrial requirements, providing reliable and efficient compressed air solutions.

The EP50-PE model features an energy-efficient design aimed at reducing operational costs while maintaining high performance levels. Its advanced rotary screw technology enhances efficiency and reduces maintenance requirements, allowing for continuous operation. The EP50-PE also incorporates advanced noise reduction features, making it suitable for noise-sensitive environments.

Next in line, the SSR UP6 40 presents an ideal solution for medium to large-scale applications. This rotary screw compressor prioritizes energy efficiency, delivering a reliable flow of compressed air while minimizing energy consumption. Equipped with a variable speed drive, the SSR UP6 40 can adapt to changing demands, ensuring optimal performance. Its durable construction ensures longevity, making it an investment worth considering for any business.

The HXP50-PE further complements Ingersoll-Rand's offerings by providing a robust, high-performance solution designed for demanding applications. This model utilizes cutting-edge technology to deliver consistently high air reliability and quality. A built-in air dryer option can further enhance the system's efficiency by ensuring dry air output, crucial for sensitive operations.

Then there's the SSR UP6 50PE, which stands out with its compact design that doesn't compromise on power or efficiency. It features advanced control options that facilitate easy monitoring and operation, ensuring that users can optimize their air system efficiently. Designed for seamless installation, this model is suitable for various applications across multiple industries.

The SSR UP6 50PEI variant incorporates integrated intelligent controls that allow for real-time diagnostics and monitoring. This feature not only optimizes performance but also aids in preventive maintenance, significantly extending the compressor's life and reliability.

Finally, the HF50-PE model is designed with a focus on high-flow applications. It provides a substantial volume of compressed air, making it ideal for heavy-duty industrial use. Its efficient design enhances airflow, leading to reduced energy consumption while still delivering the needed performance.

Ingersoll-Rand's range of air compressors is marked by a commitment to innovation, efficiency, and reliability. Each model showcases advanced technologies tailored to meet the evolving needs of modern industries, making them a smart choice for businesses seeking quality compressed air solutions.

Ingersoll-Rand SSR UP6 50PE, SSR UP6 40 manual TOP UP Coolant Procedure, Coolant Change Procedure

Models: HP50-PE SSR UP6 50PEI HF50-PE SSR UP6 50PE SSR UP6 40 EP50-PE HXP50-PE

MAINTENANCE 41