Graco 3A0868G important safety instructions Prime the System

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Basic Operation

Prime the System

NOTE: See Run Mode Details, pages 39-41,for further screen information, if needed.

1.Adjust the main air pressure. Most applications require about 80 psi (552 kPa, 5.5 bar) air pressure to operate properly. Do not use less than 75 psi (517 kPa, 5.2 bar).

2.If this is the first time starting up the system, or if lines may contain air, purge as instructed in Purg- ing, page 32. The equipment was tested with light- weight oil, which should be flushed out to avoid contaminating your material.

3.From Run Home (Screen 1), press . Make sure that the system is in Standby mode.

Standby

4.Press to show the dropdown menu.

5.Press to highlight Pump A, then press .

6.Put Pump A into supply pail.

7.Adjust air pressure to component A

pump for your application. Use lowest pressure possible.

NOTE: Do not exceed the maximum rated working pres- sure shown on the system identification label or the low- est rated component in the system.

8.Open the fluid supply valve to the pump.

NOTE: If using an electrostatic gun, shut off the electrostatics before spraying.

9.If using a gun flush box, place the gun in the box

and close the lid. Press . The pump will run 12 cycles.

If the gun flush box is not used, trig- ger the gun into a grounded metal pail until the system returns to Standby.

10.Press to stop the pump before 12 cycles are completed. If the pump is not fully primed after 12

cycles, press again.

11.Repeat for Pump B.

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3A0868G

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Contents ProMix 2KE Contents Models USBSeries Ratio Pumps Psi MPa, bar Port Approvals Related Manuals ModelsManual Description Fire and Explosion Hazard Special Conditions for Safe USEElectric Shock Hazard Intrinsic Safety Skin Injection HazardToxic Fluid or Fumes Hazard Equipment Misuse HazardMoving Parts Hazard Personal Protective EquipmentImportant Two-Component Material Information Glossary of Terms Usage InstallationOverview Component Identification and DefinitionIntrinsically Safe Installation Requirements Hazardous Location InstallationNon-Hazardous Locations Requirements Display ModuleAir Supply Air regulator and bleed-type shutoff valveFluid Supply Air ConnectionsFluid Connections SVA DVA KeySVB DVB Tubing Chart and Diagrams Used only on is modelsGFB1-A ATOM-1 ATOM-2 Power Connection non-IS units only ElectricalGrounding Grounding IG . Display Module Display ModuleDisplay Key FunctionIcon Key Troubleshooting Run ModeSetup Mode Screen SummaryScreen User Input Range/Options Default Ranges for User InputsHome ErrorsPump Control RunSet-Up Home Password Configure RecipeMaintenance Calibration Set-Up HomeSystem Outputs Set-Up Home System Inputs System OutputsMembrane Test Basic Operation Power OnInitial System Setup Pre-Operation TasksPrime the System Pump Calibration Calibrate the pumpBration 1 and 2 Screens 22 and 23, SprayingPurging Purging Mixed Material Purging Fluid Supply SystemPurging Mixed Material Purging Fluid Supply SystemSolenoid Valves in Control Box Lock Mode Pressure Relief ProcedureValve Settings ShutdownUSB Logs Error LogUse of Optional USB Module Job LogSetup Sample Error LogDownload Procedure Recommended USB Flash DrivesUSB Port Run Home Screen Run Mode DetailsRun Mix Spray Screen Run Mix Batch ScreenRun Log Errors Screens Run Mix Totals ScreenRun Job Number Screen Run Pump Control Screen Run Pump Control ScreenSetup Mode Details Password ScreenSetup Home Screen Configure 1-4 Screens Confirm Change of System TypeConfigure 3 Screen 20 and Configure 4 Screen Recipe 1-1 Screen Recipe 1-2 ScreenRecommended Maintenance Maintenance 1-3 ScreensMaintenance Recommendations Component FrequencyTroubleshooting Screens Calibration 1 and 2 Screens 22Troubleshooting System Inputs Screen Troubleshooting System Outputs ScreenMembrane Test Screen Dynamic Dosing General Operating Cycle, Dynamic DosingSelect a Component B Restrictor Size Pressure Too High Pressure Too Low Pressure B Pressure B Control Range with Properly Sized RestrictorTo Clear Error and Restart System ErrorsSystem Alarms Air Flow Switch AFS FunctionSystem Idle Warning Idle Error Codes System Alarm/Advisory/Record CodesCommunication Error Alarm TroubleshootingAlarm and Description Cause Solution USB Communication ErrorEQU2 Pneumatic Schematic, page 66 or Alarm and Description Cause Solution SFA1 or SFB1PreMix Error PreFill ErrorRatio Low Error Already about equal, verify that comQDA1 QDB1Leak Error Alarm and Description Cause Solution QTA1 or QTB1Dose Time Error Linear Sensor ErrorPark Error Alarm and Description Cause Solution DDA1 or DDB1Diving/Cavitation Error Stall Up ErrorDynamic Dosing Restrictor Selection Graphs ExampleRestrictor Sizes Size Code Orifice Size Differential Pressure between a and B Flow Rate cc/min Detail View500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 Schematics System Pneumatic SchematicPneumatic Schematic Non-Hazardous LocationAIR Flow Switch SIG Hazardous Location Electrical Schematic Fluid J4CONTROL ModulePower Supply Non-Hazardous Electrical Schematic Dimensions and Mounting Merkur Merkur BellowsOn-ratio accuracy Technical DataProMix 2KE Metric Noise levelGraco Standard Warranty Graco Information