Graco 3A0868G important safety instructions Pump Calibration, Calibrate the pump

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Basic Operation

Pump Calibration

NOTE: See Calibration 1 and 2 (Screens 22 and 23), page 46, for further screen information, if needed.

Calibrate the pump:

The first time the system is operated.

Whenever new materials are used in the system, especially if the materials have viscosities that differ significantly.

At least once per month as part of regular mainte- nance.

Whenever a pump is serviced or replaced.

NOTE:

Pump factors on Calibration 1 (Screen 22) are updated automatically after the calibration pro- cedure is completed. You also may manually edit them if desired.

All values on this screen are in cc or cc/in., regardless of the units set in Configure 4 (Screen 21).

During each calibration the dispense valve will close during an up stroke and a down stroke (in either order). This test is to verify that the pump ball checks are seating properly and not leak- ing. If leaking occurs, the system will alarm after the calibration for that particular valve.

1.Before calibrating pump A or B, prime the system with material. See Prime the System, page 30.

2.If the display is on a Run Mode screen, press to access setup screens.

3.Press to display Calibration1 (Screen 22). Pump calibration factors are shown for Pump A and Pump B.

4.Press to move to Calibration 2 (Screen 23).

5.Press to highlight the pump you wish to cali- brate. Press . An X displays in the box.

6.Press to start the calibration on the checked

pump (A or B). Press to cancel the calibration.

7.Trigger gun into a graduated cylinder. Dispense a minimum of 200-300cc of material.

NOTE: Stop triggering the gun when desired amount is

reached. Do not press , as it will cancel the calibra- tion.

8.The volume that the ProMix measured displays on the Display Module.

Volume measured by system displays here.

Enter dispensed volume here.

FIG. 17. Dispensed Volume Comparison

9.Compare the amount on the Display Module to the amount in the graduated cylinder.

NOTE: For maximum accuracy, use a gravimetric (mass) method to determine the actual volumes dis- pensed.

If the screen and actual volumes are different, press

to highlight the dispense volume field. Press

. Press to move between digits. Press

to change a digit. Press when field is correct.

NOTE: If the value is substantially different, repeat the calibration process until the dispensed volume and mea- sured volume match.

3A0868G

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Contents ProMix 2KE Contents USB ModelsSeries Ratio Pumps Psi MPa, bar Port Approvals Models Related ManualsManual Description Special Conditions for Safe USE Fire and Explosion HazardElectric Shock Hazard Skin Injection Hazard Intrinsic SafetyPersonal Protective Equipment Equipment Misuse HazardMoving Parts Hazard Toxic Fluid or Fumes HazardImportant Two-Component Material Information Glossary of Terms Component Identification and Definition InstallationOverview UsageHazardous Location Installation Intrinsically Safe Installation RequirementsNon-Hazardous Locations Air regulator and bleed-type shutoff valve Display ModuleAir Supply RequirementsAir Connections Fluid SupplyFluid Connections Key SVA DVASVB DVB Used only on is models Tubing Chart and DiagramsGFB1-A ATOM-1 ATOM-2 Electrical Power Connection non-IS units onlyGrounding Grounding Key Function Display ModuleDisplay IG . Display ModuleIcon Key Screen Summary Run ModeSetup Mode TroubleshootingRanges for User Inputs Screen User Input Range/Options DefaultRun ErrorsPump Control HomeRecipe Set-Up Home Password ConfigureCalibration Set-Up Home MaintenanceSystem Outputs System Outputs Set-Up Home System InputsMembrane Test Pre-Operation Tasks Power OnInitial System Setup Basic OperationPrime the System Calibrate the pump Pump CalibrationPurging Mixed Material Purging Fluid Supply System SprayingPurging Bration 1 and 2 Screens 22 and 23,Purging Fluid Supply System Purging Mixed MaterialSolenoid Valves in Control Box Shutdown Pressure Relief ProcedureValve Settings Lock ModeJob Log Error LogUse of Optional USB Module USB LogsSample Error Log SetupRecommended USB Flash Drives Download ProcedureUSB Port Run Mix Batch Screen Run Mode DetailsRun Mix Spray Screen Run Home ScreenRun Mix Totals Screen Run Log Errors ScreensRun Job Number Screen Run Pump Control Screen Run Pump Control ScreenPassword Screen Setup Mode DetailsSetup Home Screen Confirm Change of System Type Configure 1-4 ScreensRecipe 1-1 Screen Recipe 1-2 Screen Configure 3 Screen 20 and Configure 4 ScreenComponent Frequency Maintenance 1-3 ScreensMaintenance Recommendations Recommended MaintenanceCalibration 1 and 2 Screens 22 Troubleshooting ScreensTroubleshooting System Outputs Screen Troubleshooting System Inputs ScreenMembrane Test Screen General Operating Cycle, Dynamic Dosing Dynamic DosingSelect a Component B Restrictor Size B Control Range with Properly Sized Restrictor Pressure Too High Pressure Too Low Pressure B PressureAir Flow Switch AFS Function System ErrorsSystem Alarms To Clear Error and RestartSystem Idle Warning Idle System Alarm/Advisory/Record Codes Error CodesUSB Communication Error Alarm TroubleshootingAlarm and Description Cause Solution Communication ErrorEQU2 PreFill Error Alarm and Description Cause Solution SFA1 or SFB1PreMix Error Pneumatic Schematic, page 66 orAlready about equal, verify that com Ratio Low ErrorQDB1 QDA1Linear Sensor Error Alarm and Description Cause Solution QTA1 or QTB1Dose Time Error Leak ErrorStall Up Error Alarm and Description Cause Solution DDA1 or DDB1Diving/Cavitation Error Park ErrorExample Dynamic Dosing Restrictor Selection GraphsRestrictor Sizes Size Code Orifice Size Flow Rate cc/min Detail View Differential Pressure between a and B500 1000 1500 2000 2500 3000 3500 4000 200 14 150 10 100 7 50 3.4 500 1000 Psi 40 2.8 30 2.1 20 1.4 10 0.7 500 1000 System Pneumatic Schematic SchematicsNon-Hazardous Location Pneumatic SchematicAIR Flow Switch SIG Fluid J4CONTROL Module Hazardous Location Electrical SchematicPower Supply Non-Hazardous Electrical Schematic Merkur Merkur Bellows Dimensions and MountingNoise level Technical DataProMix 2KE Metric On-ratio accuracyGraco Information Graco Standard Warranty