Trane RT-PRC031-EN manual Selection Procedure

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Selection Procedure

This section outlines a step-by-step procedure that may be used to select a Trane air handler. The sample selection is based on the following conditions:

Summer Design:

Summer outdoor design conditions - 95 DB/76 WB ambient temperature

Summer room design conditions -78 DB/65 WB

Total cooling load - 980 MBH (81.6 tons)

Sensible cooling load - 735 MBH (61.25 tons)

Outdoor air ventilation load - 154.0 MBH (12.8 tons)

Return air temperature - 78 DB/65 WB

Winter Design:

Winter outdoor design condition is 0°F.

Total return air temperature is 70°F.

Total heating load - 720 MBH

Winter outdoor air ventilation load - 288.6 MBH

Total winter heating load - 1008.6 MBH

Air Delivery Data:

Supply fan CFM - 36000 CFM

Supply duct static pressure - 1.86

 

2.2 in wg

Economizer

Modulating 100 percent exhaust

Cooling Capacity Selection:

Step 1 - Coil and Fan

Selection

A summation of the peak cooling load and the outside air ventilation load shows: 980 MBH + 154.0 MBH = 1134.0 MBH required unit capacity.

The supply fan air flow requirement is 36,000 cfm.

From Table 10, p. 39, a 4 row W coil with 144 fpf (fins per foot) and no turbulators at 80 DB/67 WB and 36000 supply air cfm has a total cooling capacity of 1336 MBH and sensible cooling capacity of 969 MBH. With chilled water coil capacity data at 80 DB/67 WB only, TOPSS is required for an accurate selection at other conditions. TOPSS is also required to select the correct water control valve for proper flow control, in this case a 2 ½ "or 3" valve.

Table 3, p. 34 - General Data shows that air handler "C" can provide 36000 total supply CFM.

Thus air handler "C" with a 4 row 144 fpf W coil having no turbulators at 45°F entering water and a 10°F rise with a 2 ½" valve is selected. The coil water flow rate is 266 GPM and water side pressure drop is 13.7 ft of water.

Step 3 - Determine Supply Fan Motor Heat Gain

Having selected air handler casing "C" with a 4 row 144 fpf W coil and no turbulators, the supply fan BHP can be calculated.

The supply fan motor heat gain must be considered in final determination of unit capacity.

Supply Air Fan

Determine unit total static pressure at design supply CFM:

Supply Duct Static Pressure

2.2"

Chilled Water Coil Table 33, p. 72

0.64"

Return Duct Negative Static

0.30"

Pressure

 

Heat Exchanger Table 34, p. 72

0.03"

Throwaway Filter Table 35, p. 73

0.26"

Return Damper Table 34, p. 72

0.34"

Economizer Damper(i) Table 34,

0.57"

p. 72

 

Unit Total Static Pressure

4.0"

(i)Add either the economizer damper value or return damper value, depending on which static pressure is greater. (Do not use both.)

Using total of 36000 CFM and total static pressure of 4.0 inches, enter Table 17, p. 48. The table shows 40.4

BHP with 1097 rpm required for the 36" supply fan.

From Figure 17, p. 30 supply fan motor heat gain = 109.0 MBH, or

109.0MBH x 1000 ÷ ( 36000 CFM x

1.085 ) = 2.8°F supply fan motor heat

• Minimum outdoor air ventilation

 

- 3600 CFM

Exhaust fan CFM - 36000 CFM

Return air duct negative static

 

pressure - 0.3 in wg

Electrical Characteristics:

Voltage/cycle/phase - 460/60/3

Unit Accessories:

Gas fired heat exchanger - High Heat

Downflow supply and upflow return

High Efficiency Throwaway filters

Step 2 - Cooling Coil Entering Conditions

Mixed air dry bulb temperature determination:

Using the minimum percent of OA (3600 CFM ÷ 36000 CFM = 10 percent), determine the mixture dry bulb to the cooling coil.

RADB + % OA (OADB - RADB) = 78 + (0.10) (95 - 78) = 78 + 1.5 = 79.5°F

Approximate wet bulb mixture temperature:

RAWB + % OA (OAWB - RAWB) = 65 + (0.10) (76 - 65) = 65 + 1.1 = 66.1°F

Step 4 - Determine Total Required Cooling Capacity

Required capacity = Total peak load + OA load + supply air fan motor heat

Required capacity = 980.0 + 154.0 + 109.0 = 1243.0 MBH

Step 5 - Determine Unit Capacity

The coil entering air conditions of

79.5DB/66.1 WB are close to the capacity data table at 80 DB/67 WB used for the original selection. The unit capacity with the 4 row 144 fpf W coil with no turbulators at 45°F entering water a 10°F rise, 36000 cfm supply air flow and 10% outside air

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RT-PRC031-EN

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Contents IntelliPak II Air Handlers Introduction Table of Contents Standard Features Features and BenefitsControls Cabinet Mechanical Features and Benefits Optional Features Features and Benefits Field Installed Accessories Features SummaryInstallation and Service ReliabilityIntegrated Comfort with Trane Tracer LCI Features and Benefits Application FlexibilitySimplifying the Comfort System Interoperability Features and BenefitsOptimum Building Comfort Control Statitrac Direct Space Building Pressurization Control StatitracSupply Fans with Inlet Guide Vanes Variable Frequency Drives VFDControls Variable Air Volume VAV Only Supply Air Temperature Controls Supply Air Pressure ControlSupply Air Setpoint Reset Controls Variable Air Volume VAV OnlyHeating Zone Temperature Control Controls Constant Volume CV Only Occupied Zone Temperature ControlHeating Gas Heating Two-StageControls Constant Volume CV Only Auto Changeover Unoccupied Zone Temperature ControlCooling and Heating Hot Water or Steam HeatingControls VAV and CV Space Pressure Control StatitracMorning Warm-up Options Emergency OverrideControls VAV and CV Ventilation Override Module VOMGeneric Building Automation System Module Gbas 0-5 vdc Human Interface Panel HIHuman Interface Panel Main Menu Generic Building Automation System Module Gbas 0-10 vdc Chilled Water Coil Freeze StatSteam and Hot Water Coil Freeze Avoidance Night Setback SensorsDry Bulb Temperature Control of Economizer Occupied/Unoccupied input on the RTMTrane Tracer or BAS System Timed Override ActivationHumidification Control LonTalk Building Automation SystemReturn Fan Control TwinningApplications Considerations Exhaust/Return Fan OptionsApplication Recommendations AdvantagesSupply and Return Airflow Configurations Applications ConsiderationsSupply Airflow Configuration Return Airflow ConfigurationWith Bag CartridgeCorrosive Atmospheres Ventilation Override SequencesNatural Gas Heating Considerations Acoustical ConsiderationsUnit Placement Clearance RequirementsProtecting Hydronic Coils From Freezing Duct DesignExternal Piping Enclosure Selection Procedure Selection Procedure Exhaust Fan Motor Sizing Return Fan Motor SizingUnit Electrical Requirements Altitude CorrectionsModel Number Description Digit 7 Chilled Water Coil FIN SeriesModel Number Description Digit 20 System Control SelectionDigit 38 Belt Guards Burglar BARS/MARINE Lights General Data All dimensions in inches General DataGeneral Data Gas Heat Inputs/Input Ranges Economizer Outdoor Air Damper Leakage at rated airflowiInputs MBH Input MBH Range MBH Standard Damper Optional Low Leak DamperPerformance Adjustment Factors Wet Bulb Temperature Btu per PoundEnthalpy of Saturated Air Gas Heating Capacity Altitude Correction FactorsChilled Water Coil Capacities-2 Row 5W Performance Data-Chilled Water Coil CapacitiesDB F WB F Performance Data-Chilled Water Coil Capacities Chilled Water Coil Capacities-4 Row WChilled Water Coil Capacities-6 Row WD Chilled Water Coil Capacities-8 Row WD Supply Fan Performance Standard CFM Casing a Total Static Pressure Std Air1644 Supply Fan w/o IGV Supply Fan Performance Standard CFM -Casing B 9311117 Supply Fan Performance Standard CFM-Casing B Supply Fan Performance Standard CFM Casing C 7491019 Total Static Pressure Std AirPerformance Data Supply Fan with Inlet Guide Vanes Performance Data Supply Fan with Inlet Guide Vanes Supply Fan Performance Standard CFM-Casing a Supply Fan Performance Standard CFM Casing B 1093 1600 RPM 1500 RPM 779 1021 1283 Performance Data-Exhaust Fan Negative Static Pressure Std AirPerformance Data-Exhaust Fan Static PresureInWC237i Wocfm Exhaust Fan Performance Standard CFM-Case C 32 Fan 4150 R P M Performance Data-Return Fan Return Fan Performance Standard CFM-Case a 36.5 FanPerformance Data-Return Fan Return Fan PerformanceReturn Fan Performance Standard CFM-Case B and Case C 40 Fan Return Fan Performance Electric Heat Air Temperature Rise Performance Data-HeatNatural Gas Heating Capacities1 Electric Heat kw RangesPerformance Data-Heat Hot Water Coil Heating Capacities Q/ITDSteam Coil Heating Capacities Q/ITD Properties of SteamChilled Water Coil Airside Pressure Drop in H20 Component Static Pressure Drops in. H2OCartridge Filters Throw Temp Hi Temp Away Prefilter Casing High Low PD Cartridge Bag FiltersFilters Prefilter Supply Air Fan Drive Selections Drive NoHorse Power HP Low Casing Std Exhaust Air Fan Drive SelectionsReturn Air Fan Drive Selections 15 HP 20 HP 25 HP 30 HP 40 HP Drive NoElectrical Service Sizing Electrical DataSet 1. Cooling with Gas Heat Air Handling Units Set 2. Cooling with Electric HeatElectrical Service Sizing Data-Motors Electrical Data Voltage Utilization RangeUnit Voltage Nominal Tons Voltage 460 575 FLA Add 90-150Dimensional Data Unit Top/Front ViewUnit Dimensions In.-One-Piece Unit Dimensional DataReturn Exhaust Unit Height Fan Casing Opening Downflow/Horizontal Airflow Configuration DimensionsSupply Opening Blank Casing Gas Heat Section Electrical Entry Details Piping Chilled Water Piping Locations Minimum Required Clearance Unit Option Selection Door Swing Ft. StandardMinimum Required Clearance Ft Control Exh BoxBlank Casing Section Dimensions Blank Casing SectionCross Member Location Blank Casing Section Field Installed Sensors Variable Air Volume VAV Field Installed Sensors Constant Volume CV Field Installed Sensors VAV and CV Wireless Zone Sensor Wall or Duct Mount CO2 Zone Sensors Approximate Operating Weights Lbs WeightsComponent Weights Lbs Weights Installed Shipping Casing Blank Weight Roof Curb WeightsSize Wt lbs Control Box Main 454 Convenience Outlet Options Options FiltersFresh Air System ControlAgency Approval Miscellaneous OptionsField Installed Accessories Electronic Zone SensorsRoof Curb General Mechanical SpecificationsElectrical System Mechanical Specifications Cooling System Chilled Water Coil Water ValveExternal Piping Enclosure Air Handling SystemMechanical Specifications Filters Mechanical Specifications Exhaust AirNo Relief Standard Percent Modulating Exhaust Fan OptionMechanical Specifications Return Air Fresh AirHeating System CO2 Sensing Page RT-PRC031-EN