Trane RT-PRC031-EN manual Applications Considerations, Exhaust/Return Fan Options, Advantages

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Applications Considerations

Exhaust/Return

Fan Options

When is it necessary to provide building exhaust? Whenever an outdoor air economizer is used, a building generally requires an exhaust system. The purpose of the exhaust system is to exhaust the proper amount of air to prevent over or under-pressurization of the building.

The goal is to exhaust approximately 10 percent less air than the amount of outside air going into the building. This maintains a slightly positive building pressure.

The reason for applying either a return, or exhaust fan is to control building pressure. The Trane 100 percent modulating exhaust system with Statitrac is an excellent choice for controlling building pressure in the majority of applications.

For more demanding applications, Trane's 100 percent modulating return fan system with Statitrac is an excellent choice for systems with high return static pressure losses, or duct returns. Both systems employ direct digital control technology to maintain building pressure. Either return or exhaust fan systems with Statitrac may be used on any air handler application that has an outdoor air economizer.

A building may have all or part of its exhaust system in the air handler unit. Often, a building provides exhaust external to the air handling equipment. This external exhaust must be considered when selecting the air handler exhaust system.

With an exhaust fan system, the supply fan motor and drives must be sized to overcome the total system static pressure, including return losses, and pull return air back to the unit during non-economizer operation.

However, a supply fan can typically overcome return duct losses more efficiently than a return air fan system.

Essentially, one large fan by itself is normally more efficient than two fans in series because of only one drive loss, not two as with return fan systems.

In a return fan system, the return fan is in series with the supply fan, and operates continuously whenever the supply fan is operating to maintain return air volume. The supply fan motor and drives are sized to deliver the design CFM based on internal and discharge static pressure losses only.

The return fan motor and drives are sized to pull the return CFM back to the unit based on return duct static. Therefore, with a return fan system, the supply fan ordinarily requires less horsepower than a system with an exhaust fan

IntelliPak™ II Rooftop Air

Handler Unit Offers Four

Types of Exhaust/Return Fan

Systems:

1

100 percent modulating exhaust with Statitrac™ direct space sensing building pressurization control (with or without exhaust variable frequency drives)

2

100 percent modulating exhaust without Statitrac

3

100 percent modulating plenum return airfoil fan with Statitrac direct space sensing building pressurization control with variable frequency drive

4

100 percent modulating plenum return airfoil fan without Statitrac

Drivers for applying either return or exhaust fan systems range from economy, to building pressure control, to code requirements, to generally accepted engineering practices

Application

Recommendations

100 Percent Modulating Exhaust with Statitrac Control, Constant Volume and VAV Units

For both CV and VAV air handlers, the 100 percent modulating exhaust discharge dampers (or VFD) are modulated in response to building pressure. A differential pressure control system, Statitrac, uses a differential pressure transducer to compare indoor building pressure to atmospheric pressure.

The FC exhaust fan is turned on when required to lower building static pressure to setpoint. The Statitrac control system then modulates the discharge dampers (or VFD) to control the building pressure to within the adjustable, specified deadband that is set at the Human Interface Panel.

Economizer and return air dampers are modulated independent of the exhaust dampers (or VFD) based on ventilation control and economizer cooling requests.

Advantages:

The exhaust fan runs only when needed to lower building static pressure.

Statitrac compensates for pressure variations within the building from remote exhaust fans and makeup air units.

The exhaust fan discharges in a single direction resulting in more efficient fan operation compared to return fan systems.

When discharge dampers are utilized to modulate the exhaust airflow, the exhaust fan may be running unloaded whenever the economizer dampers are less than 100 percent open.

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RT-PRC031-EN

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Contents IntelliPak II Air Handlers Introduction Table of Contents Standard Features Features and BenefitsControls Cabinet Mechanical Features and Benefits Optional Features Installation and Service Features and Benefits Field Installed AccessoriesFeatures Summary ReliabilityIntegrated Comfort with Trane Tracer LCI Features and Benefits Application FlexibilitySimplifying the Comfort System Interoperability Features and BenefitsOptimum Building Comfort Control Statitrac Direct Space Building Pressurization Control StatitracSupply Fans with Inlet Guide Vanes Variable Frequency Drives VFDControls Variable Air Volume VAV Only Supply Air Temperature Controls Supply Air Pressure ControlSupply Air Setpoint Reset Controls Variable Air Volume VAV OnlyHeating Zone Temperature Control Heating Controls Constant Volume CV OnlyOccupied Zone Temperature Control Gas Heating Two-StageCooling and Heating Controls Constant Volume CV Only Auto ChangeoverUnoccupied Zone Temperature Control Hot Water or Steam HeatingMorning Warm-up Options Controls VAV and CVSpace Pressure Control Statitrac Emergency OverrideControls VAV and CV Ventilation Override Module VOMGeneric Building Automation System Module Gbas 0-5 vdc Human Interface Panel HIHuman Interface Panel Main Menu Steam and Hot Water Coil Freeze Avoidance Generic Building Automation System Module Gbas 0-10 vdcChilled Water Coil Freeze Stat Night Setback SensorsTrane Tracer or BAS System Dry Bulb Temperature Control of EconomizerOccupied/Unoccupied input on the RTM Timed Override ActivationReturn Fan Control Humidification ControlLonTalk Building Automation System TwinningApplication Recommendations Applications ConsiderationsExhaust/Return Fan Options AdvantagesSupply and Return Airflow Configurations Applications ConsiderationsWith Bag Supply Airflow ConfigurationReturn Airflow Configuration CartridgeNatural Gas Heating Considerations Corrosive AtmospheresVentilation Override Sequences Acoustical ConsiderationsUnit Placement Clearance RequirementsProtecting Hydronic Coils From Freezing Duct DesignExternal Piping Enclosure Selection Procedure Selection Procedure Unit Electrical Requirements Exhaust Fan Motor SizingReturn Fan Motor Sizing Altitude CorrectionsModel Number Description Digit 7 Chilled Water Coil FIN SeriesModel Number Description Digit 20 System Control SelectionDigit 38 Belt Guards Burglar BARS/MARINE Lights General Data All dimensions in inches General DataGeneral Data Inputs MBH Input MBH Range MBH Gas Heat Inputs/Input RangesEconomizer Outdoor Air Damper Leakage at rated airflowi Standard Damper Optional Low Leak DamperEnthalpy of Saturated Air Performance Adjustment FactorsWet Bulb Temperature Btu per Pound Gas Heating Capacity Altitude Correction FactorsChilled Water Coil Capacities-2 Row 5W Performance Data-Chilled Water Coil CapacitiesDB F WB F Performance Data-Chilled Water Coil Capacities Chilled Water Coil Capacities-4 Row WChilled Water Coil Capacities-6 Row WD Chilled Water Coil Capacities-8 Row WD Supply Fan Performance Standard CFM Casing a Total Static Pressure Std Air1644 Supply Fan w/o IGV Supply Fan Performance Standard CFM -Casing B 9311117 Supply Fan Performance Standard CFM-Casing B Supply Fan Performance Standard CFM Casing C 7491019 Total Static Pressure Std AirPerformance Data Supply Fan with Inlet Guide Vanes Performance Data Supply Fan with Inlet Guide Vanes Supply Fan Performance Standard CFM-Casing a Supply Fan Performance Standard CFM Casing B 1093 1600 RPM 1500 RPM 779 1021 1283 Performance Data-Exhaust Fan Negative Static Pressure Std AirPerformance Data-Exhaust Fan Static PresureInWC237i Wocfm Exhaust Fan Performance Standard CFM-Case C 32 Fan 4150 R P M Performance Data-Return Fan Return Fan Performance Standard CFM-Case a 36.5 FanPerformance Data-Return Fan Return Fan PerformanceReturn Fan Performance Standard CFM-Case B and Case C 40 Fan Return Fan Performance Natural Gas Heating Capacities1 Electric Heat Air Temperature RisePerformance Data-Heat Electric Heat kw RangesSteam Coil Heating Capacities Q/ITD Performance Data-HeatHot Water Coil Heating Capacities Q/ITD Properties of SteamChilled Water Coil Airside Pressure Drop in H20 Component Static Pressure Drops in. H2OCartridge Filters Throw Temp Hi Temp Away Prefilter Casing High Low PD Cartridge Bag FiltersFilters Prefilter Supply Air Fan Drive Selections Drive NoReturn Air Fan Drive Selections Horse Power HP Low Casing StdExhaust Air Fan Drive Selections 15 HP 20 HP 25 HP 30 HP 40 HP Drive NoSet 1. Cooling with Gas Heat Air Handling Units Electrical Service SizingElectrical Data Set 2. Cooling with Electric HeatElectrical Service Sizing Data-Motors Unit Voltage Electrical DataVoltage Utilization Range Nominal Tons Voltage 460 575 FLA Add 90-150Dimensional Data Unit Top/Front ViewUnit Dimensions In.-One-Piece Unit Dimensional DataReturn Exhaust Unit Height Fan Casing Opening Downflow/Horizontal Airflow Configuration DimensionsSupply Opening Blank Casing Gas Heat Section Electrical Entry Details Piping Chilled Water Piping Locations Minimum Required Clearance Ft Control Minimum Required ClearanceUnit Option Selection Door Swing Ft. Standard Exh BoxBlank Casing Section Dimensions Blank Casing SectionCross Member Location Blank Casing Section Field Installed Sensors Variable Air Volume VAV Field Installed Sensors Constant Volume CV Field Installed Sensors VAV and CV Wireless Zone Sensor Wall or Duct Mount CO2 Zone Sensors Approximate Operating Weights Lbs WeightsComponent Weights Lbs Weights Installed Shipping Casing Blank Weight Roof Curb WeightsSize Wt lbs Control Box Main 454 Convenience Outlet Options Options FiltersFresh Air System ControlAgency Approval Miscellaneous OptionsField Installed Accessories Electronic Zone SensorsRoof Curb General Mechanical SpecificationsElectrical System External Piping Enclosure Mechanical Specifications Cooling System Chilled Water CoilWater Valve Air Handling SystemMechanical Specifications Filters No Relief Standard Mechanical SpecificationsExhaust Air Percent Modulating Exhaust Fan OptionMechanical Specifications Return Air Fresh AirHeating System CO2 Sensing Page RT-PRC031-EN