Trane RT-PRC031-EN manual Corrosive Atmospheres, Ventilation Override Sequences

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Applications Considerations

When using an IntelliPak II Air Handler for horizontal supply and/or return, an additional pressure drop must be added to the supply external static to account for the 90 degree turn the air is making. This additional pressure drop depends on airflow and air handler size, but a range of

0.10inches to 0.30 inches can be expected. The openings on the air handler all have a one inch lip around the perimeter to facilitate ductwork attachment.

Corrosive Atmospheres

Trane's IntelliPak II Air Handlers are designed and built to industrial standards and will perform to those standards for an extended period depending on the hours of use, the quality of maintenance performed, and the regularity of that maintenance. One factor that can have an adverse effect on unit life is its operation in a corrosive environment.

Because copper is more resistant to corrosion than aluminum, coil life expectancy is greatly increased.

Ventilation Override

Sequences

One of the benefits of using an exhaust fan rather than a return fan, in addition to the benefits of lower energy usage and improved building pressurization control, is that the air handler can be used as part of a ventilation override system. Several types of sequences can be easily done when exhaust fans are a part of the air handling system.

What would initiate the ventilation override control sequence? Typically, a manual switch is used and located near the fire protection control panel. This enables the fire department access to the control for use during or after a fire. It is also possible to initiate the sequence from a field- installed automatic smoke detector. In either case, a contact closure begins the ventilation override control sequence.

￿CAUTION!

The ventilation override system should not be used to signal the presence of smoke caused by a fire.

Trane can provide five (5) different ventilation override sequences on both CV and VAV IntelliPak II Air Handlers. For convenience, the sequences are factory preset but are fully field edited from the Human Interface Panel or Tracer™. Any or all five sequences may be “locked” in by the user at the Human Interface Panel.

The user can customize up to five (5) different override sequences for purposes such as smoke control. The following parameters within the unit can be defined for each of the five sequences:

Supply Fan - on/off

Inlet Guide Vanes - open/closed/ controlling

Variable Frequency Drives - on (60 Hz)/off (0 Hz)/controlling

Exhaust/Return Fan - on/off

Exhaust Dampers - open/closed

Economizer dampers - open/ closed

Heat - off/controlling (output for) VAV Boxes - open/controlling

Factory preset sequences include unit Off, Exhaust, Purge, Purge with duct pressure control, and Pressurization. Any of the user- defined Ventilation Override sequences can be initiated by closing a field supplied switch or contacts connected to an input on the Ventilation Override Module. If more than one ventilation override sequence is being requested, the sequence with the highest priority is initiated. Refer to the Ventilation Override Module (VOM) page 17 in the Control section of this catalog for more details on each override sequence.

Natural Gas Heating

Considerations

Trane uses heavy gauge 304 L stainless steel throughout the construction of its natural gas drum and tube heat exchangers for the IntelliPak II product. These heat exchangers can be applied with confidence, particularly with full modulation control, when mixed air temperatures are below 50°F, and low ambient temperatures can cause condensation to form on the heat

exchanger. IntelliPak II natural gas heat exchangers are not recommended for applications with mixed air conditions entering the heat exchanger below 30°F to insure adequate leaving air heating temperature.

For airflow limitations and temperature rise across the heat exchanger information, see Table 27, p. 70.

Acoustical Considerations

The ideal time to make provisions to reduce sound transmission to the space is during the project design phase. Proper placement of air handler equipment is critical to reducing transmitted sound levels to the building. The most economical means of avoiding an acoustical problem is to place any air handler equipment away from acoustically critical areas. If possible, air handling equipment should not be located directly above areas such as: offices, conference rooms, executive office areas and classrooms. Ideal locations are above corridors, utility rooms, toilet facilities, or other areas where higher sound levels are acceptable.

Several basic guidelines for unit placement should be followed to minimize sound transmission through the building structure:

1

Locate the unit's center of gravity close to or over a column or main support beam to minimize roof deflection and vibratory noise.

2

If the roof structure is very light, roof joists should be replaced by a structural shape in the critical areas described above.

3

If several units are to be placed on one span, they should be staggered to reduce deflection over that span.

It is impossible to totally quantify the effect of building structure on sound transmission, since this depends on the response of the roof and building members to the sound and vibration of the unit components. However, the guidelines listed above are experience proven guidelines which

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Contents IntelliPak II Air Handlers Introduction Table of Contents Standard Features Features and BenefitsControls Cabinet Mechanical Features and Benefits Optional Features Features Summary Features and Benefits Field Installed AccessoriesInstallation and Service ReliabilityIntegrated Comfort with Trane Tracer LCI Features and Benefits Application FlexibilitySimplifying the Comfort System Interoperability Features and BenefitsOptimum Building Comfort Control Statitrac Statitrac Direct Space Building Pressurization ControlVariable Frequency Drives VFD Supply Fans with Inlet Guide VanesSupply Air Temperature Controls Supply Air Pressure Control Controls Variable Air Volume VAV OnlySupply Air Setpoint Reset Controls Variable Air Volume VAV OnlyHeating Zone Temperature Control Occupied Zone Temperature Control Controls Constant Volume CV OnlyHeating Gas Heating Two-StageUnoccupied Zone Temperature Control Controls Constant Volume CV Only Auto ChangeoverCooling and Heating Hot Water or Steam HeatingSpace Pressure Control Statitrac Controls VAV and CVMorning Warm-up Options Emergency OverrideVentilation Override Module VOM Controls VAV and CVGeneric Building Automation System Module Gbas 0-5 vdc Human Interface Panel HIHuman Interface Panel Main Menu Chilled Water Coil Freeze Stat Generic Building Automation System Module Gbas 0-10 vdcSteam and Hot Water Coil Freeze Avoidance Night Setback SensorsOccupied/Unoccupied input on the RTM Dry Bulb Temperature Control of EconomizerTrane Tracer or BAS System Timed Override ActivationLonTalk Building Automation System Humidification ControlReturn Fan Control TwinningExhaust/Return Fan Options Applications ConsiderationsApplication Recommendations AdvantagesApplications Considerations Supply and Return Airflow ConfigurationsReturn Airflow Configuration Supply Airflow ConfigurationWith Bag CartridgeVentilation Override Sequences Corrosive AtmospheresNatural Gas Heating Considerations Acoustical ConsiderationsClearance Requirements Unit PlacementProtecting Hydronic Coils From Freezing Duct DesignExternal Piping Enclosure Selection Procedure Selection Procedure Return Fan Motor Sizing Exhaust Fan Motor SizingUnit Electrical Requirements Altitude CorrectionsDigit 7 Chilled Water Coil FIN Series Model Number DescriptionDigit 20 System Control Selection Model Number DescriptionDigit 38 Belt Guards Burglar BARS/MARINE Lights General Data General Data All dimensions in inchesGeneral Data Economizer Outdoor Air Damper Leakage at rated airflowi Gas Heat Inputs/Input RangesInputs MBH Input MBH Range MBH Standard Damper Optional Low Leak DamperWet Bulb Temperature Btu per Pound Performance Adjustment FactorsEnthalpy of Saturated Air Gas Heating Capacity Altitude Correction FactorsChilled Water Coil Capacities-2 Row 5W Performance Data-Chilled Water Coil CapacitiesDB F WB F Chilled Water Coil Capacities-4 Row W Performance Data-Chilled Water Coil CapacitiesChilled Water Coil Capacities-6 Row WD Chilled Water Coil Capacities-8 Row WD Total Static Pressure Std Air Supply Fan Performance Standard CFM Casing a1644 Supply Fan w/o IGV 931 Supply Fan Performance Standard CFM -Casing B1117 Supply Fan Performance Standard CFM-Casing B 749 Supply Fan Performance Standard CFM Casing C1019 Std Air Total Static PressurePerformance Data Supply Fan with Inlet Guide Vanes Performance Data Supply Fan with Inlet Guide Vanes Supply Fan Performance Standard CFM-Casing a Supply Fan Performance Standard CFM Casing B 1093 1600 RPM 1500 RPM 779 1021 1283 Negative Static Pressure Std Air Performance Data-Exhaust FanStatic PresureInWC Performance Data-Exhaust Fan237i Wocfm 415 Exhaust Fan Performance Standard CFM-Case C 32 Fan0 R P M Return Fan Performance Standard CFM-Case a 36.5 Fan Performance Data-Return FanReturn Fan Performance Performance Data-Return FanReturn Fan Performance Standard CFM-Case B and Case C 40 Fan Return Fan Performance Performance Data-Heat Electric Heat Air Temperature RiseNatural Gas Heating Capacities1 Electric Heat kw RangesHot Water Coil Heating Capacities Q/ITD Performance Data-HeatSteam Coil Heating Capacities Q/ITD Properties of SteamComponent Static Pressure Drops in. H2O Chilled Water Coil Airside Pressure Drop in H20Cartridge Filters Throw Temp Hi Temp Away Prefilter Casing High Low PD Cartridge Bag FiltersFilters Prefilter Drive No Supply Air Fan Drive SelectionsExhaust Air Fan Drive Selections Horse Power HP Low Casing StdReturn Air Fan Drive Selections 15 HP 20 HP 25 HP 30 HP 40 HP Drive NoElectrical Data Electrical Service SizingSet 1. Cooling with Gas Heat Air Handling Units Set 2. Cooling with Electric HeatElectrical Service Sizing Data-Motors Voltage Utilization Range Electrical DataUnit Voltage Nominal Tons Voltage 460 575 FLA Add 90-150Unit Top/Front View Dimensional DataUnit Dimensions In.-One-Piece Unit Dimensional DataReturn Exhaust Unit Height Fan Casing Opening Downflow/Horizontal Airflow Configuration DimensionsSupply Opening Blank Casing Gas Heat Section Electrical Entry Details Piping Chilled Water Piping Locations Unit Option Selection Door Swing Ft. Standard Minimum Required ClearanceMinimum Required Clearance Ft Control Exh BoxBlank Casing Section Dimensions Blank Casing SectionCross Member Location Blank Casing Section Field Installed Sensors Variable Air Volume VAV Field Installed Sensors Constant Volume CV Field Installed Sensors VAV and CV Wireless Zone Sensor Wall or Duct Mount CO2 Zone Sensors Approximate Operating Weights Lbs WeightsComponent Weights Lbs Weights Installed Shipping Casing Blank Weight Roof Curb WeightsSize Wt lbs Control Box Main 454 Convenience Outlet Options Filters OptionsSystem Control Fresh AirMiscellaneous Options Agency ApprovalElectronic Zone Sensors Field Installed AccessoriesRoof Curb General Mechanical SpecificationsElectrical System Water Valve Mechanical Specifications Cooling System Chilled Water CoilExternal Piping Enclosure Air Handling SystemMechanical Specifications Filters Exhaust Air Mechanical SpecificationsNo Relief Standard Percent Modulating Exhaust Fan OptionFresh Air Mechanical Specifications Return AirHeating System CO2 Sensing Page RT-PRC031-EN