Trane RT-PRC031-EN Controls Constant Volume CV Only, Occupied Zone Temperature Control, Heating

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Controls Constant Volume (CV) Only

CV Units Only

Occupied Zone Temperature Control

Cooling/Economizer

During Occupied cooling mode, the economizer (if provided) and mechanical cooling are used to control zone temperature. The zone temperature cooling setpoint is user- defined at the Human Interface Panel or from the BAS/Network.

If the conditions of outside air is appropriate to use “free cooling”, the economizer will be used first to attempt to satisfy the cooling zone temperature setpoint; then if required the hydronic valve will be modulated to maintain supply air temperature setpoint.

On units with economizer, a call for cooling will modulate the fresh air dampers open. The rate of economizer modulation is based on deviation of the zone temperature from setpoint, i.e., the further away from setpoint, the faster the fresh air damper will open.

First stage of cooling will be allowed to start after the economizer reaches full open.

Note: The economizer is only allowed to function freely if one of the following conditions is met: For dry bulb economizer control, the ambient temperature must be below the dry bulb temperature control setting. For reference enthalpy economizer control, outdoor air enthalpy must be below the enthalpy control setting. At outdoor air conditions above the enthalpy control setting, mechanical cooling only is used and the outdoor air dampers remain at minimum position. For comparative enthalpy economizer control, outdoor

air enthalpy must be below the enthalpy of the return air.

If the unit does not include an economizer, primary cooling only is used to satisfy cooling requirements.

The outdoor air dampers may be set for a maximum of 25 percent outdoor air, through the unit mounted Human Interface Panel or a signal from the BAS/network, if the air handler is equipped with 0 to 25 percent motorized fresh air dampers.

A temperature sensor, located on the entering air side of the chilled water coil, will send a signal to the hydronic valve to drive it full open when a potential freeze condition is detected. The supply fan is then turned off and the outside air damper is closed.

Heating

Gas Heating: Two-Stage

Upon a call for heating, the HEAT module closes the first stage heating contacts beginning the firing sequence. First, the heat exchanger combustion blower begins operation. Upon positive proving of combustion airflow, a 60 second pre- purge cycle is executed. Then the ignition sequence takes place.

If ignition is not proven, the safety control locks out and must be manually reset. As long as there is a call for heat, the safety control can be reset, which starts another purge cycle and try for ignition.

As additional heat is required, the HEAT module will close the second stage heating contacts and depending on heat module size, will open either the second stage of the gas valve, or a second stage gas valve.

During heating operation, an electronic flame safety control provides continuous flame supervision. If combustion should become unstable for any reason, heating will automatically shut down. On the low heat and medium heat for all units, after a one minute delay, plus another 60 second pre- purge cycle the ignition cycle begins.

On all other heat sizes the heating section will be shutdown and locked out until manually reset at the ignition module and unit mounted Human Inferface Panel after the first shutdown due to flame instability.

As the heating requirement is satisfied, the HEAT module will open the second stage heating relay, de- energizing the second stage of heat. When the requirement is fully satisfied, the first stage contacts are opened, de-energizing the first stage of heat.

Gas Heating: Modulating Gas

Upon a call for heating, the HEAT module closes the heating contacts, beginning the firing sequence. First, the heat exchanger combustion blower begins operation. Upon positive proving of combustion airflow, a pre-purge cycle is executed. Then the ignition sequence takes place.

If ignition is not proven, the safety control locks out and must be manually reset. As long as there is a call for heat, the safety control can be reset, which starts another purge cycle and try for ignition.

Once ignited, as additional heat is required, the combustion air damper opens, increasing the firing rate.

During heating operation, an electronic flame safety control provides continuous flame supervision. If combustion should become unstable for any reason, heating will automatically shut down and be blocked out until reset at the unit mounted Human Interface panel.

As the heating requirement is satisfied, the HEAT module will modulate the combustion air damper closed, and the firing rate will lower to maintain the desired outlet temperature. When the requirement is fully satisfied, the heating contacts are opened, de- energizing the heat. The specific sequence of operation of the gas heat will depend on the size of the heat exchanger.

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RT-PRC031-EN

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Contents IntelliPak II Air Handlers Introduction Table of Contents Controls Cabinet Mechanical Features and BenefitsStandard Features Features and Benefits Optional Features Installation and Service Features and Benefits Field Installed AccessoriesFeatures Summary ReliabilitySimplifying the Comfort System Features and Benefits Application FlexibilityIntegrated Comfort with Trane Tracer LCI Optimum Building Comfort Control Features and BenefitsInteroperability Statitrac Direct Space Building Pressurization Control StatitracSupply Fans with Inlet Guide Vanes Variable Frequency Drives VFDControls Variable Air Volume VAV Only Supply Air Temperature Controls Supply Air Pressure ControlHeating Controls Variable Air Volume VAV OnlySupply Air Setpoint Reset Zone Temperature Control Heating Controls Constant Volume CV OnlyOccupied Zone Temperature Control Gas Heating Two-StageCooling and Heating Controls Constant Volume CV Only Auto ChangeoverUnoccupied Zone Temperature Control Hot Water or Steam HeatingMorning Warm-up Options Controls VAV and CVSpace Pressure Control Statitrac Emergency OverrideControls VAV and CV Ventilation Override Module VOMHuman Interface Panel Main Menu Human Interface Panel HIGeneric Building Automation System Module Gbas 0-5 vdc Steam and Hot Water Coil Freeze Avoidance Generic Building Automation System Module Gbas 0-10 vdcChilled Water Coil Freeze Stat Night Setback SensorsTrane Tracer or BAS System Dry Bulb Temperature Control of EconomizerOccupied/Unoccupied input on the RTM Timed Override ActivationReturn Fan Control Humidification ControlLonTalk Building Automation System TwinningApplication Recommendations Applications ConsiderationsExhaust/Return Fan Options AdvantagesSupply and Return Airflow Configurations Applications ConsiderationsWith Bag Supply Airflow ConfigurationReturn Airflow Configuration CartridgeNatural Gas Heating Considerations Corrosive AtmospheresVentilation Override Sequences Acoustical ConsiderationsUnit Placement Clearance RequirementsExternal Piping Enclosure Duct DesignProtecting Hydronic Coils From Freezing Selection Procedure Selection Procedure Unit Electrical Requirements Exhaust Fan Motor SizingReturn Fan Motor Sizing Altitude CorrectionsModel Number Description Digit 7 Chilled Water Coil FIN SeriesModel Number Description Digit 20 System Control SelectionDigit 38 Belt Guards Burglar BARS/MARINE Lights General Data All dimensions in inches General DataGeneral Data Inputs MBH Input MBH Range MBH Gas Heat Inputs/Input RangesEconomizer Outdoor Air Damper Leakage at rated airflowi Standard Damper Optional Low Leak DamperEnthalpy of Saturated Air Performance Adjustment FactorsWet Bulb Temperature Btu per Pound Gas Heating Capacity Altitude Correction FactorsDB F WB F Performance Data-Chilled Water Coil CapacitiesChilled Water Coil Capacities-2 Row 5W Performance Data-Chilled Water Coil Capacities Chilled Water Coil Capacities-4 Row WChilled Water Coil Capacities-6 Row WD Chilled Water Coil Capacities-8 Row WD Supply Fan Performance Standard CFM Casing a Total Static Pressure Std Air1644 Supply Fan w/o IGV Supply Fan Performance Standard CFM -Casing B 9311117 Supply Fan Performance Standard CFM-Casing B Supply Fan Performance Standard CFM Casing C 7491019 Total Static Pressure Std AirPerformance Data Supply Fan with Inlet Guide Vanes Performance Data Supply Fan with Inlet Guide Vanes Supply Fan Performance Standard CFM-Casing a Supply Fan Performance Standard CFM Casing B 1093 1600 RPM 1500 RPM 779 1021 1283 Performance Data-Exhaust Fan Negative Static Pressure Std AirPerformance Data-Exhaust Fan Static PresureInWC237i Wocfm Exhaust Fan Performance Standard CFM-Case C 32 Fan 4150 R P M Performance Data-Return Fan Return Fan Performance Standard CFM-Case a 36.5 FanPerformance Data-Return Fan Return Fan PerformanceReturn Fan Performance Standard CFM-Case B and Case C 40 Fan Return Fan Performance Natural Gas Heating Capacities1 Electric Heat Air Temperature RisePerformance Data-Heat Electric Heat kw RangesSteam Coil Heating Capacities Q/ITD Performance Data-HeatHot Water Coil Heating Capacities Q/ITD Properties of SteamChilled Water Coil Airside Pressure Drop in H20 Component Static Pressure Drops in. H2OFilters Prefilter High Low PD Cartridge Bag FiltersCartridge Filters Throw Temp Hi Temp Away Prefilter Casing Supply Air Fan Drive Selections Drive NoReturn Air Fan Drive Selections Horse Power HP Low Casing StdExhaust Air Fan Drive Selections 15 HP 20 HP 25 HP 30 HP 40 HP Drive NoSet 1. Cooling with Gas Heat Air Handling Units Electrical Service SizingElectrical Data Set 2. Cooling with Electric HeatElectrical Service Sizing Data-Motors Unit Voltage Electrical DataVoltage Utilization Range Nominal Tons Voltage 460 575 FLA Add 90-150Dimensional Data Unit Top/Front ViewReturn Exhaust Unit Height Fan Casing Dimensional DataUnit Dimensions In.-One-Piece Unit Supply Opening Blank Casing Gas Heat Section Downflow/Horizontal Airflow Configuration DimensionsOpening Electrical Entry Details Piping Chilled Water Piping Locations Minimum Required Clearance Ft Control Minimum Required ClearanceUnit Option Selection Door Swing Ft. Standard Exh BoxCross Member Location Blank Casing Section Dimensions Blank Casing SectionBlank Casing Section Field Installed Sensors Variable Air Volume VAV Field Installed Sensors Constant Volume CV Field Installed Sensors VAV and CV Wireless Zone Sensor Wall or Duct Mount CO2 Zone Sensors Component Weights Lbs WeightsApproximate Operating Weights Lbs Weights Size Wt lbs Control Box Main 454 Convenience Outlet Roof Curb WeightsInstalled Shipping Casing Blank Weight Options Options FiltersFresh Air System ControlAgency Approval Miscellaneous OptionsField Installed Accessories Electronic Zone SensorsRoof Curb Electrical System Mechanical SpecificationsGeneral External Piping Enclosure Mechanical Specifications Cooling System Chilled Water CoilWater Valve Air Handling SystemMechanical Specifications Filters No Relief Standard Mechanical SpecificationsExhaust Air Percent Modulating Exhaust Fan OptionMechanical Specifications Return Air Fresh AirHeating System CO2 Sensing Page RT-PRC031-EN