Sterling Plumbing 882.00254.00 specifications Setting Up and Installing Mounting Plates

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Setting Up and Installing Mounting Plates

Setting Up Mounting Plates

It’s a good idea to get all your mounting plates set up with KwikLink connector bases or ArmorBlock cable bases before installation, as your system layout determines.

Note: ArmorBlock cable bases are installed on mounting plates perpendicular in orientation to the flat cable runs.

Vacuum hoppers/receiver stations require 8-connector ArmorBlocks; vacuum pumps and central alarm stations require 4-connector ArmorBlocks.

Make sure that each mounting plate has properly attached tube clamps as required. Each mounting plate requires two (2) tube clamps. Always use locking washers, especially in high-vibration environments.

Figure 3: Side View of a Typical Mounting Plate Assembly with ArmorBlock Base

Rotate 30º to 45º downward

Installing Assembled Mounting Plates

After you’ve set up the mounting plates:

1.Install them at each node location by clipping the tubing clamps onto the vacuum tube, just before the node area (such as a T-valve).

2.Orient the mounting plate parallel with the flat cables and at a 30º to 45º angle so the KwikLink connector or ArmorBlock faces the operator on the floor; torque the tubing clamp fasteners until tight.

The flat cable will be installed inside KwikLink connectors and ArmorBlocks as described in the following sections of this chapter.

7/50D Plus or 7/50D Controller

Chapter 3: Installation

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Electrical Features Standard FeaturesMechanical Features Controller FeaturesSafety Circuit Standards Optional FeaturesSafety Devices and Interlocks Fail Safe OperationSafety Device Lock-Outs Uncrating InstallationSystem Installation Overview Mounting the Control PanelRunning KwikLink Cables Making Control Panel Power Drop Wiring ConnectionsElectrical Connections About KwikLink Flat CablesInstalling KwikLink Cable Setting Up and Installing Mounting Plates Setting Up Mounting PlatesInstalling Assembled Mounting Plates Terminating Cable Runs Discard the standard resistor cap to eliminate confusionInstalling Inside KwikLink Connectors with Blank Caps Proper Termination ConnectionsAddressing Armorblocks Addressing and Installing ArmorBlocksSetting Armorblock Addresses ArmorBlock Address RangesInstalling ArmorBlocks Using seal block to pierce cableSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 50D 4-Connector ArmorBlock ConnectionsPlus Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections Connecting Filter Chambers Proper Filter Chamber ConnectionsConnecting Central Alarms to the Network Proper Central Alarm ConnectionsAlarm Horn C-O1 Setup Basic Menu Flow for SetupSetting Up the System Setting the Number of Stations and the Number of Pumps50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single Station50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others To copy the selected pump’s settings to one other pumpTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Operation OverviewStarting and Stopping the System Basic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensAdjusting Convey Time and Dump Delay Navigating among the Station Operator ScreensActivating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning ValveAdvanced Tasks Changing the Line with Material ProofingReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsClearing the Alarm Log Touch ContinueSilencing Alarms Corrective Maintenance MaintenancePreventative Maintenance Network Scanner Module ConsiderationsConfigurable Settings Options for Station SetupMemory Module Considerations 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump Alarms System Alarms Warranty AppendixOptional Components Drawings and Diagrams Pump 50 station Controller with ??? DisplayTypical System Installation Layout 50D Plus or 7/50D Controller Appendix AC Voltage Spare Parts ListReturned Material Policy DC VoltageController Safety Tags Safety Tag InformationWarranty Returns Controller Identification Serial Number TagParts Department Service DepartmentTechnical Assistance Contact Information Sales Department