Sterling Plumbing 882.00254.00 specifications Wear Safety Glasses and Work Gloves

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1-2 Warnings and Precautions

Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international regulations.

To avoid possible personal injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices:

;Read and follow these operation and installation instructions when installing, operating, and maintaining this equipment. If these instructions become damaged or unreadable, additional copies are available from the manufacturer.

;Follow all SAFETY CODES.

;Wear SAFETY GLASSES and WORK GLOVES.

;Work only with approved tools and devices.

;Disconnect and/or lock out power before servicing or maintaining the equipment.

;Use care when LOADING, UNLOADING, RIGGING, or MOVING this equipment.

;Operate this equipment within design specifications.

;OPEN, TAG, and LOCK ALL DISCONNECTS before working on equipment. You should remove the fuses and carry them with you.

;Make sure the equipment and components are properly GROUNDED before you switch on power.

;Use extreme caution when working with your conveying system. HIGH VACUUM can be dangerous. Keep body parts, tools, clothing, and debris away from vacuum inlets.

;When welding or brazing in or around this equipment, make sure VENTILATION is ADEQUATE. PROTECT adjacent materials from flame or sparks by shielding with sheet metal. An approved FIRE EXTINGUISHER should be close at hand and ready for use if needed.

;Do not restore power until you remove all tools, test equipment, etc., and the equipment and related components are fully reassembled.

;Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment.

We have long recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration. We expect you, as a user, to abide by the foregoing recommendations in order to make operator safety a reality.

7/50D Plus or 7/50D Controller

Chapter 1: Safety

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Contents SCC 7-Pump 50D & D Plus-Station Controllers Parts and Service Department Shipping Information Table of Contents Maintenance Controller Safety Tags Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Standard Features Mechanical FeaturesElectrical Features Controller FeaturesOptional Features Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationSafety Device Lock-Outs Installation System Installation OverviewUncrating Mounting the Control PanelMaking Control Panel Power Drop Wiring Connections Electrical ConnectionsRunning KwikLink Cables About KwikLink Flat CablesInstalling KwikLink Cable Installing Assembled Mounting Plates Setting Up and Installing Mounting PlatesSetting Up Mounting Plates Terminating Cable Runs Discard the standard resistor cap to eliminate confusionInstalling Inside KwikLink Connectors with Blank Caps Proper Termination ConnectionsAddressing and Installing ArmorBlocks Setting Armorblock AddressesAddressing Armorblocks ArmorBlock Address RangesInstalling ArmorBlocks Using seal block to pierce cableSecuring the Seal Block to the Cable Base Installing KwikLink Connectors Connecting the Controller to the Network Connecting the Remote Interface to the Main ControllerProper Controller and Remote Interface Connections Connecting the Power Supply Enclosure to the Network Proper Power Supply Enclosure Connections Connecting Vacuum Receivers to the Network 50D 4-Connector ArmorBlock ConnectionsPlus Connections Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum PumpsProper Vacuum Pump Connections Connecting Filter Chambers Proper Filter Chamber ConnectionsConnecting Central Alarms to the Network Proper Central Alarm ConnectionsAlarm Horn C-O1 Setup Basic Menu Flow for SetupSetting Up the System Setting the Number of Stations and the Number of Pumps50D Plus Screen shown Checking Addressing and Wiring for System Components Page Page Setting Up Alarm Silences Setting Up Pump Staging Setting Up Touch Switch DelaySetting Up Stations Setting Up a Single Station50D Plus shown Copying Settings from One Station to Others To copy the selected station’s settings to one other station Setting Up Pumps Setting Up a Single PumpPage Copying Settings from One Pump to Others To copy the selected pump’s settings to one other pumpTo copy the current pump’s settings to all other pumps Finishing Setup Setting Up Passwords Page Initial Startup Starting and Stopping the System OperationOverview Basic Tasks Reviewing Station StatusColor Label Description Reviewing Pump Status Color Label Description Logging On and Logging Off Enabling and Disabling Stations and Pumps Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator ScreensAdjusting Convey Time and Dump Delay Navigating among the Station Operator ScreensActivating and Stopping Priority Convey for a Station Changing the Mixture for a Remote Proportioning ValveAdvanced Tasks Changing the Line with Material ProofingReviewing and Resetting a Pump Hour Meter Transferring Stations to a Standby Pump Page Page Alarms Reviewing AlarmsClearing the Alarm Log Touch ContinueSilencing Alarms Maintenance Preventative MaintenanceCorrective Maintenance Network Scanner Module ConsiderationsMemory Module Considerations Configurable SettingsOptions for Station Setup 50D Plus or 7/50D Controller Configurable Settings Blow Back Options Only available on 7/50D Plus systems Only available on 7/50D Plus systems 50D Plus or 7/50D Controller Configurable Settings Options for Pump Setup 50D Plus or 7/50D Controller Configurable Settings Troubleshooting General TroubleshootingStation Alarms Alarm message Possible causePump Alarms System Alarms Optional Components WarrantyAppendix Drawings and Diagrams Pump 50 station Controller with ??? DisplayTypical System Installation Layout 50D Plus or 7/50D Controller Appendix Spare Parts List Returned Material PolicyAC Voltage DC VoltageSafety Tag Information Warranty ReturnsController Safety Tags Controller Identification Serial Number TagService Department Technical Assistance Contact InformationParts Department Sales Department